Toyota Corolla (E120) 2002–2008 Repair Manual / Diagnostics
Toyota Corolla (E120): Diagnostics
- Sfi system
- How to proceed with troubleshooting
- Customer problem analysis check
- Location
- Diagnosis system
- Dtc check/clear
- Check mode procedure
- Basic inspection
- Terminals of ecm
- Data list/active test
- Definition of terms
- Toyota/lexus part and system name list
- List of disable a monitor
- Checking monitor status
- Readiness monitor drive pattern
- Diagnostic trouble code chart
- Fail–safe chart
- Problem symptoms table
- Camshaft position ”a” actuator circuit
- Camshaft position ”a” –timing over
- Crankshaft position – camshaft position correlation
- Oxygen sensor heater control circuit...
- Mass or volume air flow circuit
- Mass or volume air flow circuit range/performance problem
- Intake air temperature circuit
- Engine coolant temperature circuit
- Engine coolant temp. Circuit range/performance problem
- Throttle/pedal position sensor/switch ”a” circuit
- Throttle/pedal position sensor/switch ”a” circuit range/performance problem
- Insufficient coolant temperature for closed loop fuel control
- Coolant thermostat (coolant temperature below thermostat regulating temperature)
- Oxygen sensor
- Oxygen sensor circuit slow response
- Oxygen sensor circuit no activity detected
- Oxygen sensor circuit malfunction
- System too lean/rich
- Random/multiple cylinder misfire detected
- Knock sensor 1 circuit
- Crankshaft position sensor ”a” circuit
- Camshaft position sensor ”a” circuit
- Ignition coil primary/secondary circuit
- Catalyst system efficiency below threshold
- Evaporative emission control system
- Evaporative emission control system leak detected
- Evaporative emission control system pressure sensor
- Vehicle speed sensor ”a”
- Idle air control System/ Circuit
- System voltage
- Ecm/pcm processor
- Starter relay circuit high
- Ecm power source circuit
- Fuel pump control circuit
- Stop light switch circuit
- Mil circuit
- ABS with EBD system
- How to proceed with troubleshooting
- Customer problem analysis check
- Pre–check
- Diagnostic trouble code chart
- Location
- Terminals of ecu
- Problem symptoms table
- Right/Left front speed sensor circuit
- Right/Left rear speed sensor circuit
- Sfr/Sfl/Srr/Srl solenoid circuit
- Open/B+ short circuit in abs motor relay circuit
- Open/Short circuit in abs solenoid relay circuit
- Low battery positive voltage or abnormally high battery positive voltage
- Open circuit in stop light switch circuit
- Pump motor is locked/open circuit in pump motor ground
- Malfunction in abs ecu
- Abs warning light circuit (does not light up)
- Brake warning light circuit
- Tc terminal circuit
- Ts terminal circuit
- Electronic controlled automatic transaxle
- How to proceed with troubleshooting
- Customer problem analysis check
- Diagnosis system
- Dtc check/clear
- Check mode procedure
- Road test
- Mechanical system tests
- Hydraulic test
- Manual shifting test
- Terminals of ecm
- Data list/active test
- Definition of terms
- Part and system name list
- List of disable a moniter
- Initialization
- Diagnostic trouble code chart
- Problem symptoms table
- Park/neutral switch input circuit
- Brake switch ”b” circuit high
- Torque converter clutch solenoid performance (shift solenoid valve sl)
- Shift solenoid ”a” performance (shift solenoid valve s1)
- Inspection procedure
- Shift solenoid ”b” performance (shift solenoid valve s2)
- Shift solenoid ”a” control circuit low/high
- Shift solenoid ”b” control circuit low/high
- Pressure control solenoid ”d” electrical (shift solenoid slt)
- Torque converter clutch solenoid circuit low/high
- O/d main switch circuit
- O/d cancel signal circuit
- Supplemental restraint system
- How to proceed with troubleshooting
- Pre–check
- Diagnostic trouble code chart
- Terminals of ecu
- Problem symptoms table
- Short in d squib circuit
- Open in d squib circuit
- Short in d squib circuit (to ground)
- Short in d squib circuit (to b+)
- Short in p squib circuit
- Open in p squib circuit
- Short in p squib circuit (to ground)
- Short in p squib circuit (to b+)
- Short in side squib (rh) circuit
- Open in side squib (rh) circuit
- Short in side squib (rh) circuit (to ground)
- Short in side squib (rh) circuit (to b+)
- Short in side squib (lh) circuit
- Open in side squib (lh) circuit
- Short in side squib (lh) circuit (to ground)
- Short in side squib (lh) circuit (to b+)
- Seat belt buckle switch (lh) malfunction
- Short in p/t squib (rh) circuit
- Open in p/t (rh) circuit
- Short in p/t squib (rh) circuit (to ground)
- Short in p/t squib (rh) circuit (to b+)
- Short in p/t squib (lh) circuit
- Open in p/t squib (lh) circuit
- Short in p/t squib (lh) circuit (to ground)
- Short in p/t squib (lh) circuit (to b+)
- Airbag sensor assy malfunction
- Harf connection in airbag sensor assy connector
- Side airbag sensor assy (rh) malfunction
- Side airbag sensor assy (lh) malfunction
- Seat position airbag sensor malfunction
- Front airbag sensor (rh) malfunction
- Front airbag sensor (lh) malfunction
- Short in d squib (2nd step) circuit
- Open in d squib (2nd step) circuit
- Short in d squib (2nd step) circuit (to ground)
- Short in d squib (2nd step) circuit (to b+)
- Short in p squib (2nd step) circuit
- Open in p squib (2nd step) circuit
- Short in p squib (2nd step) circuit (to ground)
- Short in squib (2nd step) circuit (to b+)
- Source voltage drop
- Srs warning light circuit malfunction (always light up, when dtc is not output)
- Srs warning light circuit malfunction (does not light up, when ignition switch is turned to on)
- Tc terminal circuit
- Audio system
- Description
- How to proceed with troubleshooting
- Pre–check
- Diagnostic trouble code chart
- Terminals of ecu
- Problem symptoms table
- Pressing power switch does not start system
- Turning on light switch does not light up night time illumination of radio receiver
- No sound is heard from speaker in all modes
- Sound quality is bad in all modes (volume is too low)
- Radio broadcast cannot be received (bad reception)
- Cassette tape cannot be inserted or played
- Cassette tape cannot be ejected
- Sound quality is bad only when playing tape
- Tape is tangled due to incorrect tape speed or auto–reverse malfunction
- Cd cannot be inserted or is ejected right after insertion
- Although system is powered,cd cannot be played
- Cd cannot be taken out
- Sound quality is bad only when cd is played(volume is too low)
- Cd sound skips
- Noise occurs
- Combination meter
- How to proceed with troubleshooting
- Location
- Terminals of ecu
- Entire combination meter does not operate
- Malfunction in speedometer
- Malfunction in tachometer
- Malfunction in fuel receiver gauge
- Malfunction in water temperature receiver gauge
- Warning buzzer does not sound (key reminder warning, light reminder warning)
- Seat belt warning lamp for driver’s seat does not operate
- Seat belt warning lamp for front passenger’s seat does not flash
- Malfunction in clock
- The ambient temperature does not display
- Power door lock control system
- How to proceed with troubleshooting
- Terminals of ecu
- All door lock and unlock do not operate by the master switch or the driver’s door key
- Key confinement prevention function does not work properly (unlock warning switch circuit)
- Wireless door lock control system
- How to proceed with troubleshooting
- Terminals of ecu
- Only wireless control function does not operate (prepare new or normal transmitter of the same type vehicle)
- Toyota vehicle intrusion protection system
- How to proceed with troubleshooting
- Terminals of ecu
- Problem symptoms table
- Indicator light circuit
- Ecu power source circuit
- Ignition switch circuit
- Horn relay circuit
- Light control switch circuit
- Hazard warning switch circuit
- Starter cut relay circuit
- Key unlock warning switch circuit
- Glass breakage sensor circuit
- Door courtesy switch circuit
- Door unlock detection switch circuit
- Door key lock and unlock switch circuit
- Tvip ecu communication circuit
- Cruise control system
- How to proceed with troubleshooting
- Pre–check
- Diagnostic trouble code chart
- Terminals of ecu
- Problem symptoms table
- Actuator motor circuit
- Actuator magnetic clutch circuit
- Actuator mechanical malfunction
- Open vehicle speed sensor circuit/ Vehicle speed signal abnormal
- Idle signal circuit
- Stop light switch circuit
- Electronically controlled transmission communication circuit
- Park/neutral position switch circuit
- Clutch switch circuit
- Ecu power source circuit
- Cruise control switch circuit
- Cruise main indicator light circuit
- Diagnosis circuit
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Road test
1. Problem symptom confirmation
Taking into consideration the results of the customer problem analysis,
try to reproduce the symptoms
of the trouble. If the problem is that the transaxle does not shift up,
shift down, or the shift point is too
high or too low conduct the following road ...
Symptom simulation
Hint:
the most difficult case in troubleshooting is when no symptoms occurs. In such
cases, a thorough customer
problem analysis must be carried out. Then the same or similar conditions and
environment in which the
problem occurred in the customer’s vehicle should be simulated. No matter ho ...
Overhaul
1. Remove generator pulley
Sst 09820–63010 (09820–06010, 09820–06020)
Hint:
Hold sst 1 – a with a torque wrench, and tighten sst 1
– b clockwise to the specified torque.
Torque: 39 nvm (398 Kgf·cm, 29 ft·lbf)
Notice:
check that sst is secured to the rotor shaft.
...