Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought in

2 Customer problem analysis check and symptom check

2 Customer problem analysis check and symptom check

3 Problem symptoms table

3 Problem symptoms table

  1. Without applicable symptoms, proceed to ”a”
  2.  with applicable symptoms, proceed to ”b”

4 Perform troubleshooting in the following method, depending on

4 Perform troubleshooting in the following method, depending on malfunction symptom

  1. Terminals of ecu
  2.  inspection
  3.  on–vehicle inspection

5 Adjustment, repair or replacement

End

End

Customer problem analysis check

Location

Location

Terminals of ecu

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    Inspection procedure
    1 Check operation(overdrive) Drive the vehicle after the engine warms up.  check that overdrive on e off occurs by an operation of the o/d switch on–off. 2 Inspect terminal voltage(od) Remove the cruise control ecu assy with the connector still connected.  tur ...

    Adjustment
    1. Remove rear wheel 2. Adjust rear drum brake shoe clearance 3. Install rear wheel torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf) 4. Inspect parking brake lever travel  pull the parking brake lever to the fully applied position, and count the number of clicks. Parking brake lever tr ...

    Replacement
    Hint: components: 1. Precaution 2. Disconnect battery negative terminal 3. Remove instrument panel sub–assy lower Remove the screw from the glove compartment door stopper sub–assy.  pull the instrument panel sub–assy lower to remove it. 4. Separate passenger airbag co ...