Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Check and clear dtc

3 Check and clear dtc

4 Problem symptom confirmation

4 Problem symptom confirmation

5 Symptom simulation

5 Symptom simulation

6 Dtc check

6 Dtc check

7 Dtc chart

7 Dtc chart

8 Problem symptoms table

8 Problem symptoms table

9 Circuit inspection

9 Circuit inspection

10 Identification of problem

10 Identification of problem

11 Parts inspection

11 Parts inspection

12 Repair

12 Repair

13 Confirmation test

13 Confirmation test

End

End

Customer problem analysis check

Pre–check

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    Inspection
    1. Inspect defogger relay (marking: def) Remove the defogger relay from the instrument panel j/b.  inspect the defogger relay. Standard: If the result is not as specified, replace the relay ...

    On–vehicle inspection
    1. Inspect turn signal flasher relay circuit Disconnect the connector from the turn signal flasher relay and inspect the connector on wire harness side as shown in the chart. Standard: Connect the connector to the turn signal flasher and inspect the wire harness side connector ...

    Inspection procedure


    Hand–held tester: 1 Check operation of stop light Check if the stop lights go on and off normally when the brake pedal is depressed and released. 2 Inspect stop light switch assy Check the resistance between the terminals when the switch is turned on and off. Standard: ...