Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Check and clear dtc

3 Check and clear dtc

4 Problem symptom confirmation

4 Problem symptom confirmation

5 Symptom simulation

5 Symptom simulation

6 Dtc check

6 Dtc check

7 Dtc chart

7 Dtc chart

8 Problem symptoms table

8 Problem symptoms table

9 Circuit inspection

9 Circuit inspection

10 Identification of problem

10 Identification of problem

11 Parts inspection

11 Parts inspection

12 Repair

12 Repair

13 Confirmation test

13 Confirmation test

End

End

Customer problem analysis check

Pre–check

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    Inspection procedure
    Hint: if dtc p0441 (purge flow), p0446 (vsv for ccv or vsv for pressure switching valve), p0451, p0452 or p0453  is output with dtc p0442 or p0456 , first troubleshoot dtc p0441, p0446, p0451, p0452 or p0453. If no malfunction is detected, troubleshoot dtc p0442 or p0456 next. ...

    On–vehicle inspection
    1. Inspect turn signal flasher relay circuit Disconnect the connector from the turn signal flasher relay and inspect the connector on wire harness side as shown in the chart. Standard: Connect the connector to the turn signal flasher and inspect the wire harness side connector ...

    On–vehicle inspection
    1. Inspect pressure switch no.1. Magnetic clutch control: inspect pressure switch operation.  Set on the manifold gauge set.  Connect the positive (+) lead from the ohmmeter to terminal 4 and the negative (–) lead to terminal 1.  Check continuity between termin ...