Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Check and clear dtc

3 Check and clear dtc

4 Problem symptom confirmation

4 Problem symptom confirmation

5 Symptom simulation

5 Symptom simulation

6 Dtc check

6 Dtc check

7 Dtc chart

7 Dtc chart

8 Problem symptoms table

8 Problem symptoms table

9 Circuit inspection

9 Circuit inspection

10 Identification of problem

10 Identification of problem

11 Parts inspection

11 Parts inspection

12 Repair

12 Repair

13 Confirmation test

13 Confirmation test

End

End

Customer problem analysis check

Pre–check

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    About this vehicle
    1. Structural outline 2. Notice about vehicle condition when jacking up vehicle (a) notice for using jack and safety stand (B) notice for using swing arm type lift (C) notice for using plate type lift 3. Damage diagnosis 4. Components (a) front bumper (B) side mu ...

    Overhaul
    1. Remove generator pulley Sst 09820–63010 (09820–06010, 09820–06020) Hint: Hold sst 1 – a with a torque wrench, and tighten sst 1 – b clockwise to the specified torque. Torque: 39 nvm (398 Kgf·cm, 29 ft·lbf) Notice: check that sst is secured to the rotor shaft. ...

    Thermostat
    Replacement 1. Remove engine under cover rh 2. Drain coolant 3. Remove fan and generator v belt 4. Remove generator assy Disconnect the wire clamp from the wire clip on the rectifire end frame.  remove the rubber cap and nut, and disconnect the alternator wire.  d ...