Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Check and clear dtc

3 Check and clear dtc

4 Problem symptom confirmation

4 Problem symptom confirmation

5 Symptom simulation

5 Symptom simulation

6 Dtc check

6 Dtc check

7 Dtc chart

7 Dtc chart

8 Problem symptoms table

8 Problem symptoms table

9 Circuit inspection

9 Circuit inspection

10 Identification of problem

10 Identification of problem

11 Parts inspection

11 Parts inspection

12 Repair

12 Repair

13 Confirmation test

13 Confirmation test

End

End

Customer problem analysis check

Pre–check

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    Inspection procedure
    1 Inspect dlc3 terminal voltage Turn the ignition switch to on.  measure voltage between terminals 13 (tc) and 4 (cg) of dlc3. Ok: voltage: 10 – 16 v 2 Check harness and connector(between cruise control ecu assy and dlc3) Check for open and short circuit in harness ...

    Inspection
    1. Cooling fan relay Inspect the cooling fan relay continuity.  Using an ohmmeter, check that there is continuity between terminals 1 and 2. If there is no continuity, replace the relay.  Check that there is no continuity between terminals 3 and 5. If there is conti ...

    Inspection procedure
    Hint: read freeze frame data using the hand-held tester or the obd ii scan tool. Freeze frame data records the engine conditions when a malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle was running or stopped, the engine was warmed up or not, the ...