Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Check and clear dtc

3 Check and clear dtc

4 Problem symptom confirmation

4 Problem symptom confirmation

5 Symptom simulation

5 Symptom simulation

6 Dtc check

6 Dtc check

7 Dtc chart

7 Dtc chart

8 Problem symptoms table

8 Problem symptoms table

9 Circuit inspection

9 Circuit inspection

10 Identification of problem

10 Identification of problem

11 Parts inspection

11 Parts inspection

12 Repair

12 Repair

13 Confirmation test

13 Confirmation test

End

End

Customer problem analysis check

Pre–check

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    On–vehicle inspection
    1. Inspect cooling system for leaks Caution: to avoid the danger of being burned, do not remove the radiator cap while the engine and radiator are still hot, as fluid and steam can be blown out under pressure.  fill the radiator with coolant and attach a radiator cap tester.   ...

    Replacement
    Hint: installation is according to the reverse order of the removal. 1. Remove rear door weatherstrip rh 2. Remove rear door weatherstrip lh 3. Remove rear seat cushion assy (, 72–8) 4. Remove rear seat back assy (fixed type rear seat) 5. Remove separate type rear seat back assy (separate ...

    Rear axle beam assy
    Replacement Hint: components:  1. Remove rear wheel  remove the rh and lh rear wheels. 2. Remove rear brake drum sub–assy 3. Separate skid control sensor wire Disconnect the skid control sensor connector.  remove the 2 bolts and separate the wire harness clamp ...