Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Check and clear dtc

3 Check and clear dtc

4 Problem symptom confirmation

4 Problem symptom confirmation

5 Symptom simulation

5 Symptom simulation

6 Dtc check

6 Dtc check

7 Dtc chart

7 Dtc chart

8 Problem symptoms table

8 Problem symptoms table

9 Circuit inspection

9 Circuit inspection

10 Identification of problem

10 Identification of problem

11 Parts inspection

11 Parts inspection

12 Repair

12 Repair

13 Confirmation test

13 Confirmation test

End

End

Customer problem analysis check

Pre–check

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    Pre–check
    1. Diagnosis system Release the parking brake lever.  check the warning lights. When the ignition switch is turned on, check that the abs warning light and brake warning light goes on for 3 sec. Hint: when the parking brake is applied or the level of the brake fluid is low, the ...

    Replacement
    1. Drain engine oil  remove the oil pan drain plug and drain the engine oil. 2. Removal & installation chain sub–assy 3. Remove chain vibration damper no.1  remove 2 bolts and chain vibration damper no. 1. 4. Remove oil pump assy Remove the 5 bolts.  rem ...

    On–vehicle inspection
    1. Connect hand–held tester:  connect the hand–held tester to the dlc3.  start the engine and run it at idle.  select the active test mode on the hand–held tester. Hint: please refer to the hand–held tester operator’s manual for further details. 2. Inspect actua ...