Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Problem symptom confirmation

3 Problem symptom confirmation

4 Circuit inspection

4 Circuit inspection

5 Repair or replace

5 Repair or replace

6 Confirmation test

6 Confirmation test

7 End

7 End

Customer problem analysis check

Location

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    On–vehicle inspection
    1. Check fuel pump operation Connect the hand–held tester to the dlc3.  turn the ignition switch on and hand–held tester main switch on. Notice: do not start the engine.  select the active test mode on the hand–held tester.  please refer to the hand–held te ...

    Overhaul
    1. Drain clutch fluid 2. Remove brake master cylinder sub–assy 3. Remove brake booster assy 4. Disconnect clutch reservoir tube Loosen the clip and disconnect the clutch reservoir tube from the clutch master cylinder assy. Hint: use a container to catch the fluid. 5. Disconnect ...

    Replacement
    1. Remove hood sub–assy 2. Remove cylinder head cover no.2 3. Remove battery 4. Remove battery carrier Remove the 4 bolts and battery carrier. 5. Remove air cleaner assembly with hose 6. Remove floor shift cable transmission control shift Remove the nut from the control shaf ...