Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Problem symptom confirmation

3 Problem symptom confirmation

4 Circuit inspection

4 Circuit inspection

5 Repair or replace

5 Repair or replace

6 Confirmation test

6 Confirmation test

7 End

7 End

Customer problem analysis check

Location

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    On–vehicle inspection
    1. Inspect front axle hub bearing  remove the front wheel.  separate the front disc brake caliper assy .  remove the front disc.  inspect the bearing backlash. Using a dial indicator, check the backlash near the center of the axle hub. Maximum: 0.05 Mm (0. ...

    Basic inspection
    When the malfunction is not confirmed in the dtc check, troubleshooting should be carried out in all the possible circuits considered as causes of the problem. In many cases, by carrying out the basic engine check shown in the following flowchart, the location causing the problem can be found ...

    Overhaul
    1. Drain brake fluid Notice: wash the brake fluid off immediately if it comes into contact with any painted surface. 2. Remove air cleaner cap sub–assy 3. Remove brake master cylinder sub–assy  disconnect the brake fluid level switch connector from master cylinder reservoir subâ ...