Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Problem symptom confirmation

3 Problem symptom confirmation

4 Circuit inspection

4 Circuit inspection

5 Repair or replace

5 Repair or replace

6 Confirmation test

6 Confirmation test

7 End

7 End

Customer problem analysis check

Location

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    Overhaul
    1. Inspect 4th gear thrust clearance Using a feeler gauge, measure the 4th gear thrust clearance. 4Th gear thrust clearance: 2. Inspect 3rd gear thrust clearance Using a dial indicator, measure the 3rd gear thrust clearance. 3Rd gear thrust clearance: 3. Inspect 4th gear ...

    Pre–check
    1. Pre–check Check that the cruise control actuator assy, acceleration wire, accelerator auto drive cable assy, and link assy are installed correctly and that the wire and link are securely connected. check that the operating movement of the acceleration pedal, cruise control actu ...

    Adjustment
    Hint: in the rh side, work in the same procedure as in the lh side. Since the centering bolt is used as a door side hinge bolt, the door hinge cannot be adjusted with it on. Substitute the bolt with washer for the centering bolt. 1. Inspect rear door panel sub–assy lh Check ...