Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Problem symptom confirmation

3 Problem symptom confirmation

4 Circuit inspection

4 Circuit inspection

5 Repair or replace

5 Repair or replace

6 Confirmation test

6 Confirmation test

7 End

7 End

Customer problem analysis check

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    Manual shifting test
    1. Perform manual shifting test Hint: by this test, it can be determined whether the trouble is within the electrical circuit or is a mechanical problem in the transaxle. Disconnect the transmission wire connector.  inspect the manual driving operation. Check that the shift and g ...

    Adjustment
    1. Inspect and adjust clutch pedal sub–assy Turn over the floor carpet.  check that the pedal height is correct. Pedal height from asphalt sheet: 135.8 – 145.8 Mm (5.346 – 5.740 In.)  adjust the pedal height. Loosen the lock nut and turn the stopper bolt until ...

    Inspection procedure
    1 Check low pitched horn assy Connect the positive (+) lead from the battery to the terminal and negative (–) lead to the horn body, and check that the horn blows. 2 Check relay (marking: horn) Remove the relay from the engine room j/b.  check the horn relay conti ...