Toyota Corolla (E120): How to proceed with troubleshooting

Troubleshoot in accordance with the procedure on the following pages.

1 Vehicle brought to workshop

2 Customer problem analysis check and symptom check

2 Customer problem analysis check and symptom check

  1. Without applicable symptoms, proceed to ”a”.
  2.  with applicable symptoms, proceed to ”b”.

3 Symptom simulation

3 Symptom simulation

4 Problem symptoms table

4 Problem symptoms table

  1. Without applicable symptoms, proceed to ”a”.
  2.  with applicable symptoms, proceed to ”b”.

5 Circuit inspection and part inspection

5 Circuit inspection and part inspection

6 Perform troubleshooting in the following method, depending on

6 Perform troubleshooting in the following method, depending on malfunction symptom

  1. Terminals of ecu (seepage 05–703)
  2.  on–vehicle inspection

7 Adjustment, repair or replacement

8 Confirmation test

8 Confirmation test

End

End

Customer problem analysis check

Location

Location

Terminals of ecu

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    Chassis
    On–vehicle inspection 1. Inspect steering linkage  check the steering wheel freeplay .  check the steering linkage for looseness or damage.  Check that the tie rod ends do not have excessive play.  Check that the dust seals and boots are not damaged.  Chec ...

    Overhaul
    1. Inspect 4th gear thrust clearance Using a feeler gauge, measure the 4th gear thrust clearance. 4Th gear thrust clearance: 2. Inspect 3rd gear thrust clearance Using a dial indicator, measure the 3rd gear thrust clearance. 3Rd gear thrust clearance: 3. Inspect 4th gear ...

    Pre–check
    1. Pre–check Check that the cruise control actuator assy, acceleration wire, accelerator auto drive cable assy, and link assy are installed correctly and that the wire and link are securely connected. check that the operating movement of the acceleration pedal, cruise control actu ...