Toyota Corolla (E120): Overhaul
1. Remove control shift lever bush
- Remove the control shift lever bush from the selecting bellcrank assy.
2. Remove selecting bellcrank dust cover no.1
- Remove the selecting bellcrank dust cover no.1 From the selecting bellcrank assy.
3. Remove selecting bell crank no.2
- Remove the nut, spring washer and selecting bellcrank no.2 Plate washer.
- remove the selecting bellcrank no.2 From the selecting bellcrank support.
4. Remove selecting bellcrank dust cover no.2
- Remove the selecting bellcrank dust cover no.2 From the selecting bellcrank no.2.
5. Remove selecting bellcrank no.2 Bush
- Remove the 2 selecting bellcrank no.2 Bushes from the selecting bellcrank no.2.
6. Remove select spring seat no.2
- Using a screwdriver, remove the e–ring, select spring seat no.2 And select return spring no.2 From the shift & select lever shaft.
7. Remove shift lever inner no.2
- Using a pin punch (f 5 mm) and a hammer, remove the slotted pin and shift lever inner no.2 From the shift & select lever shaft.
Hint
: make sure the orientation of the shift lever inner no.2.
8. Remove shift lever inner no.1
- Using a pin punch (f 5 mm) and a hammer, remove the slotted pin, shift lever inner no.1 And shift inter lock plate from the shift & select lever shaft.
Hint
: make sure the orientation of the shift lever inner no.1.
9. Remove select inner lever
- Using a pin punch (f 5 mm) and a hammer, remove the slotted pin, select inner lever, select return spring no.1 And select return spring seat no.1.
Hint
: make sure the orientation of the select inner lever.
10. Remove control shaft cover
- Using 2 screwdrivers and a hammer, tap out the snap ring.
- remove the control shaft cover and shift & select lever shaft dust boot.
11. Remove control shaft cover oil seal
- Using a screwdriver, remove the control shaft cover oil seal from the control shaft cover.
12. Install control shaft cover oil seal
- Using sst and a hammer, install a new control shaft cover
oil seal to the control shaft cover.
Sst 09950–60010 (09951–00220), 09950–70010 (09951–07100)
drive in depth: 0.7 0.5 Mm (0.0276 0.0197 In.) - coat the lip of control shaft cover oil seal with mp grease.
13. Install control shaft cover
- Coat the shift & select lever shaft boot with mp grease, install it to the control shaft cover.
- install the control shaft cover to the shift & select lever.
Hint
: install the dust boot with the projection up and the hole side down.
- coat the shift & select lever shaft with mp grease.
- Using a brass bar and a hammer, tap in the snap ring to the shift & select lever shaft.
14. Install select inner lever
- Coat the select spring seat no.1 With mp grease, install it to the shift & select lever shaft.
- install the select return spring and select inner lever to the shift & select lever shaft.
- using a pin punch (f 5 mm) and a hammer, install the
slotted pin to the select lever inner lever.
Drive in depth: 3.0 – 4.0 Mm (0.1181 – 0.1575 In.)
15. Install shift lever inner no.1
- Coat the shift interlock plate and shift lever inner no.1 With mp grease.
- install the shift interlock plate with shift lever inner no.1 To the shift & select lever shaft.
- using a pin punch (f 5 mm) and a hammer, install the
slotted pin to the shift lever inner no.1.
Drive in depth: 0 0.5 Mm (0 0.0197 In.)
16. Install shift lever inner no.2
- Install the shift lever inner no.2 To the shift & select lever shaft.
- using a pin punch (f 5 mm) and a hammer, install the
slotted pin to the shift lever inner no.2.
Drive in depth: 0 0.5 Mm (0 0.0197 In.)
17. Install select spring seat no.2
- Coat the select spring seat no.2 With mp grease, install it with select return spring to the shift & select lever shaft.
- using a plier, install the e–ring to the shift & select lever shaft.
18. Install selecting bellcrank no.2 Bush
- Coat the selecting bellcrank no.2 Bushes with mp grease, install them to the selecting bellcrank.
19. Install selecting bellcrank dust cover no.2
- Coat the selecting bellcrank dust cover no.2 With mp grease, install it to the selecting bellcrank no.2.
20. Install selecting bell crank no.2
- Install the selecting bellcrank no.2, Selecting bellcrank
no.2 Plate washer and spring washer with nut.
Torque: 11.8 Nvm (120 Kgf·cm, 9 ft·lbf)
21. Install selecting bellcrank dust cover no.1
- Install the selecting bellcrank dust cover no.1 To the selecting bellcrank assy.
22. Install control shift lever bush
- Coat the control shift lever bush with mp grease, install it to the selecting bellcrank assy.
Other materials:
Windshield/windowglass/mirror
Preparation
Recomended tools
Equipment
Ssm
...
Turning on light switch does not light up night time
illumination of radio receiver
Wiring diagram
Inspection procedure
1 Inspect radio receiver assy(ill+, ill–)
Check that the voltage between terminals at each condition,
as shown in the chart.
Standard:
Repair or replace harness or connector ...
USB Port/AUX Port
Connect an iPod, USB memory device or portable audio player to the USB/AUX
port as indicated below. Select “iPod”, “USB” or “AUX” on the audio source selection
screen and the device can be operated via multimedia system.
Connecting using the USB/AUX port
■ iPod
Open the cove ...