Toyota Corolla Repair Manual: Overhaul
1. Remove control shift lever bush
- Remove the control shift lever bush from the selecting
bellcrank assy.
2. Remove selecting bellcrank dust cover no.1
- Remove the selecting bellcrank dust cover no.1 From the
selecting bellcrank assy.
3. Remove selecting bell crank no.2
- Remove the nut, spring washer and selecting bellcrank
no.2 Plate washer.
- remove the selecting bellcrank no.2 From the selecting
bellcrank support.
4. Remove selecting bellcrank dust cover
no.2
- Remove the selecting bellcrank dust cover no.2 From the
selecting bellcrank no.2.
5. Remove selecting bellcrank no.2 Bush
- Remove the 2 selecting bellcrank no.2 Bushes from the
selecting bellcrank no.2.
6. Remove select spring seat no.2
- Using a screwdriver, remove the e–ring, select spring
seat no.2 And select return spring no.2 From the shift &
select lever shaft.
7. Remove shift lever inner no.2
- Using a pin punch (f 5 mm) and a hammer, remove the
slotted pin and shift lever inner no.2 From the shift & select
lever shaft.
Hint
:
make sure the orientation of the shift lever inner no.2.
8. Remove shift lever inner no.1
- Using a pin punch (f 5 mm) and a hammer, remove the
slotted pin, shift lever inner no.1 And shift inter lock plate
from the shift & select lever shaft.
Hint
:
make sure the orientation of the shift lever inner no.1.
9. Remove select inner lever
- Using a pin punch (f 5 mm) and a hammer, remove the
slotted pin, select inner lever, select return spring no.1
And select return spring seat no.1.
Hint
:
make sure the orientation of the select inner lever.
10. Remove control shaft cover
- Using 2 screwdrivers and a hammer, tap out the snap
ring.
- remove the control shaft cover and shift & select lever
shaft dust boot.
11. Remove control shaft cover oil seal
- Using a screwdriver, remove the control shaft cover oil
seal from the control shaft cover.
12. Install control shaft cover oil seal
- Using sst and a hammer, install a new control shaft cover
oil seal to the control shaft cover.
Sst 09950–60010 (09951–00220), 09950–70010
(09951–07100)
drive in depth: 0.7 0.5 Mm (0.0276 0.0197 In.)
- coat the lip of control shaft cover oil seal with mp grease.
13. Install control shaft cover
- Coat the shift & select lever shaft boot with mp grease,
install it to the control shaft cover.
- install the control shaft cover to the shift & select lever.
Hint
:
install the dust boot with the projection up and the hole side
down.
- coat the shift & select lever shaft with mp grease.
- Using a brass bar and a hammer, tap in the snap ring to
the shift & select lever shaft.
14. Install select inner lever
- Coat the select spring seat no.1 With mp grease, install
it to the shift & select lever shaft.
- install the select return spring and select inner lever to the
shift & select lever shaft.
- using a pin punch (f 5 mm) and a hammer, install the
slotted pin to the select lever inner lever.
Drive in depth: 3.0 – 4.0 Mm (0.1181 – 0.1575 In.)
15. Install shift lever inner no.1
- Coat the shift interlock plate and shift lever inner no.1 With
mp grease.
- install the shift interlock plate with shift lever inner no.1 To
the shift & select lever shaft.
- using a pin punch (f 5 mm) and a hammer, install the
slotted pin to the shift lever inner no.1.
Drive in depth: 0 0.5 Mm (0 0.0197 In.)
16. Install shift lever inner no.2
- Install the shift lever inner no.2 To the shift & select lever
shaft.
- using a pin punch (f 5 mm) and a hammer, install the
slotted pin to the shift lever inner no.2.
Drive in depth: 0 0.5 Mm (0 0.0197 In.)
17. Install select spring seat no.2
- Coat the select spring seat no.2 With mp grease, install
it with select return spring to the shift & select lever shaft.
- using a plier, install the e–ring to the shift & select lever
shaft.
18. Install selecting bellcrank no.2 Bush
- Coat the selecting bellcrank no.2 Bushes with mp grease,
install them to the selecting bellcrank.
19. Install selecting bellcrank dust cover no.2
- Coat the selecting bellcrank dust cover no.2 With mp
grease, install it to the selecting bellcrank no.2.
20. Install selecting bell crank no.2
- Install the selecting bellcrank no.2, Selecting bellcrank
no.2 Plate washer and spring washer with nut.
Torque: 11.8 Nvm (120 Kgf·cm, 9 ft·lbf)
21. Install selecting bellcrank dust cover
no.1
- Install the selecting bellcrank dust cover no.1 To the selecting
bellcrank assy.
22. Install control shift lever bush
- Coat the control shift lever bush with mp grease, install it
to the selecting bellcrank assy.
Other materials:
Circuit description
The vapor pressure sensor and the vsv for the canister closed valve (ccv) are
used to detect abnormalities
in the evaporative emission control system. The ecm decides whether there is an
abnormality in the evaporative
emission control system based on the vapor pressure sensor signal.
Dtc p0 ...
Road test
1. Problem symptom confirmation
Taking into consideration the results of the customer problem analysis,
try to reproduce the symptoms
of the trouble. If the problem is that the transaxle does not shift up,
shift down, or the shift point is too
high or too low conduct the following road ...
Inspection procedure
1 Inspect dlc3 terminal voltage(ts terminal)
Turn the ignition switch to on.
measure voltage between terminals ts and cg of dlc3.
Ok:
voltage: 10 – 14 v
2 Check harness and connector(dlc3 – body ground)
Check for open and short circuit in harness and connector between
ter ...