Toyota Corolla (E120) 2002–2008 Repair Manual / Heater & air conditioner / Air conditioning system / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
1. Inspect pressure switch no.1.

- Magnetic clutch control: inspect pressure switch operation.
- Set on the manifold gauge set.
- Connect the positive (+) lead from the ohmmeter to terminal 4 and the negative (–) lead to terminal 1.
- Check continuity between terminals when refrigerant pressure is changed, as shown in the illustration.
If operation is not as specified, replace the pressure switch.

- Cooling fan control: inspect pressure switch operation.
- Connect the positive (+) lead from the ohmmeter to terminal 2 and the negative (–) lead to terminal 3.
- Check continuity between terminals when refrigerant pressure is changed, as shown in the illustration.
If operation is not as specified, replace the pressure switch.
2. Cooler compressor assy w/magnetic clutch
- connect the positive (+) lead from the battery to terminal and the negative (–) lead to the body ground.
- check that the magnetic clutch energized.
If operation is not as specified, replace the magnet clutch assy.
Other materials:
Center stop lamp assy
Replacement
1. Remove package tray trim panel assy (w/o rear spoiler)
2. Remove center stop lamp assy (w/o rear
spoiler)
Remove the center stop light assy as shown in the illustlation.
3. Remove center stop lamp assy (w/ rear
spoiler)
Remove the 2 screws.
disconnect th ...
Inspection procedure
Hand–held tester:
1 Check operation of stop light
Check if the stop lights go on and off normally when the brake pedal is
depressed and released.
2 Inspect stop light switch assy
Check the resistance between the terminals when the
switch is turned on and off.
Standard:
...
Body panel anti-rust agent (wax) application areas
Apply rustop w to the doors and hood edges (tips of outer panel folded parts)
and undersides, areas around
hinges, etc.To prevent rust. Coat the undersides of the edges using a nozzle and
air gun, and coat the areas around
the hinges using a brush.
Hint:
if rustop is unnecessarily ...


