Toyota Corolla (E120) 2002–2008 Repair Manual / Heater & air conditioner / Air conditioning system / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
1. Inspect pressure switch no.1.

- Magnetic clutch control: inspect pressure switch operation.
- Set on the manifold gauge set.
- Connect the positive (+) lead from the ohmmeter to terminal 4 and the negative (–) lead to terminal 1.
- Check continuity between terminals when refrigerant pressure is changed, as shown in the illustration.
If operation is not as specified, replace the pressure switch.

- Cooling fan control: inspect pressure switch operation.
- Connect the positive (+) lead from the ohmmeter to terminal 2 and the negative (–) lead to terminal 3.
- Check continuity between terminals when refrigerant pressure is changed, as shown in the illustration.
If operation is not as specified, replace the pressure switch.
2. Cooler compressor assy w/magnetic clutch
- connect the positive (+) lead from the battery to terminal and the negative (–) lead to the body ground.
- check that the magnetic clutch energized.
If operation is not as specified, replace the magnet clutch assy.
Other materials:
Replacement
1. Drain brake fluid
Notice:
wash the brake fluid off immediately if it comes into contact with any painted
surface.
2. Remove air cleaner cap sub–assy
3. Remove air cleaner case sub–assy
remove the air cleaner element, then remove the 3 bolts and air
cleaner case sub–assy.
...
Replacement
Hint:
installation is in the reverse order of the removal. But the installation is
indicated only when it has a point.
1. Remove radiator grille sub–assy
Remove the 2 bolts and clip.
using a screwdriver, remove the radiator grille.
Hint:
tape the screwdriver tip before use. ...
Precaution
Caution:
the corolla is equipped with srs, which comprises a driver airbag,
front passenger airbag
and side airbag. Failure to carry out service operations in the correct
sequence could cause
the srs to unexpectedly deploy during servicing, possibly leading to a
serious accident. Fu ...


