Toyota Corolla (E120) 2002–2008 Repair Manual / Heater & air conditioner / Air conditioning system / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
1. Inspect pressure switch no.1.

- Magnetic clutch control: inspect pressure switch operation.
- Set on the manifold gauge set.
- Connect the positive (+) lead from the ohmmeter to terminal 4 and the negative (–) lead to terminal 1.
- Check continuity between terminals when refrigerant pressure is changed, as shown in the illustration.
If operation is not as specified, replace the pressure switch.

- Cooling fan control: inspect pressure switch operation.
- Connect the positive (+) lead from the ohmmeter to terminal 2 and the negative (–) lead to terminal 3.
- Check continuity between terminals when refrigerant pressure is changed, as shown in the illustration.
If operation is not as specified, replace the pressure switch.
2. Cooler compressor assy w/magnetic clutch
- connect the positive (+) lead from the battery to terminal and the negative (–) lead to the body ground.
- check that the magnetic clutch energized.
If operation is not as specified, replace the magnet clutch assy.
Other materials:
Overhaul
Hint: components:
1. Discharge refrigerant from refrigeration system
sst 07110–58060 (07117–58080, 07117–58090, 07117–78050, 07117–88060,
07117–88070,
07117–88080)
2. Disconnect cooler refrigerant liquid pipe a
Remove the bolt and disconnect the cooler refrigerant liqui ...
Foamed material application areas
If an increase in temperature or other condition damages the foamed material
when repairing or replacing the panel,
fill in the insufficient areas with urethane foam. The following illustration
shows the areas for one side, but the
foamed material must be applied equally to both the left and r ...
Removal and installation of fuel control parts
Place for removing and installing of fuel system parts
work in a place with good air ventilation and without anything
flammable such as welder, grinder,
drill, electric motor or stove in the surroundings.
Never work in a place such as a pit or nearby a pit, as there is a ...


