Toyota Corolla (E120) 2002–2008 Repair Manual / Heater & air conditioner / Refrigerant / Replacement
Toyota Corolla (E120): Replacement
1. Discharge refrigerant from refrigeration system
- turn the a/c switch on.
- operating the cooler compressor at the engine rpm of approx. 1000 For 5 to 6 min., Circulate the refrigerant and collect compressor oil remaining in each component into the cooler compressor as much as possible.
- stop the engine.
- let the refrigerant gas out.
Sst 07110–58060 (07117–58080, 07117–58090, 07117–78050, 07117–88060, 07117–88070, 07117–88080)
2. Charge refrigerant
- using a vacuum pump, perform a vacuum pumping.
- supply refrigerant, hfc–134a (r134a).
Standard: 490 30 g (17.28 1.06 Oz.) Sst 07110–58060 (07117–58060, 07117–58070, 07117–58080, 07117–58090, 07117–78050, 07117–88060, 07117–88070, 07117–88080), 07117–48130, 07117–48140
3. Warm up engine
4. Inspect leakage of refrigerant
- using a gas leak detector, check for leakage of refrigerant.
Other materials:
Circuit inspection
1 Check d squib circuit(airbag sensor assy center – horn button
assy)
Disconnect the negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
disconnect the connectors between the airbag sensor
assy center and the horn button assy.
connect the ...
Overhaul
1. Drain clutch fluid
2. Remove brake master cylinder sub–assy
3. Remove brake booster assy
4. Disconnect clutch reservoir tube
Loosen the clip and disconnect the clutch reservoir tube
from the clutch master cylinder assy.
Hint:
use a container to catch the fluid.
5. Disconnect ...
Initialization
1. Reset memory
Caution:
perform the reset memory (at initialization) when replacing the automatic
transaxle assy, engine
assy or ecm.
Notice:
hand–held tester only
Turn the ignition switch off.
connect the hand–held tester to the dlc3.
turn the ignition switch to th ...