Toyota Corolla (E120) 2002–2008 Repair Manual / Heater & air conditioner / Refrigerant / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
1. Inspect refrigerant pressure with manifold gauge set
- this is a method in witch the trouble is located by using
a manifold gauge set. Read the manifold gauge pressure
when the these conditions are established.
Test conditions:
- temperature at the air inlet with the switch set at recirc is 30 – 35 °c (86 – 95 °f)
- engine running at 1500 rpm
- blower speed control switch at ”hi” position
- temperature control dial at ”cool” position a/c switch on
- fully open doors
- Normally functioning refrigeration system.
Gauge reading:
low pressure side:
0.15 – 0.25 Mpa (1.5 – 2.5 Kgf/cm2) high pressure side:
1.37 – 1.57 Mpa (14 – 16 kgf/cm2)
- Moisture present in refrigeration system.
Symptom |
Probable cause |
Diagnosis |
Remedy |
During operation, pressure on low pressure side sometimes become a vacuum and sometime normal | Moisture in refrigerating system freezes at expansion valve orifice causing a temporary stop of cycle, however, when it melts, normal state is restored. |
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- Insufficient cooling
Symptom |
Probable cause |
Diagnosis |
Corrective actions |
|
Gas leakage in refrigeration system |
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- Poor circulation of refrigerant
Symptom |
Probable cause |
Diagnosis |
Corrective actions |
|
Refrigerant flow obstructed by dirt in receiver | Receiver clogged | Replace condenser |
- Refrigerant does not circulate
Symptom |
Probable cause |
Diagnosis |
Corrective actions |
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Refrigerant does not circulate |
|
- Refrigerant overcharged or insufficient cooling of condenser
Symptom |
Probable cause |
Diagnosis |
Corrective actions |
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- Air present in refrigeration system
Symptom |
Probable cause |
Diagnosis |
Corrective actions |
|
Air entered in refrigerating system |
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- Expansion valve improperly
Symptom |
Probable cause |
Diagnosis |
Corrective actions |
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Trouble in expansion valve |
|
Check expansion valve |
- Defective compression compressor
Symptom |
Probable cause |
Diagnosis |
Corrective actions |
|
Internal leak in compressor |
|
Repair or replace compressor |
Gauge readings (reference)
Other materials:
Rear axle lh hub bolt
Replacement
Hint: components:
1. Remove rear wheel
2. Remove rear brake drum sub–assy
3. Remove rear axle lh hub bolt
Using sst and a hammer handle or an equivalent, remove
the lh hub bolt.
Sst 09628–10011
4. Install rear axle lh hub bolt
Install a washer and nut to a ...
Installation with LATCH system
1 Widen the gap between the seat cushion and seatback slightly.
► Type A
2 Latch the hooks of the lower straps onto the LATCH anchors. If the child restraint
has a top tether strap, the top tether strap should be latched onto the top tether
strap anchor.
For owners in Canada: The symbol ...
On–vehicle inspection
1. Inspect air–fuel ratio compensation system
Hint:
you can also check the system by choosing ”data monitor”,
then ”o2 sensor output voltage” on the monitor of the
hand–held tester.
Connect the hand–held tester to the terminal 23 (ox1a)
@ 7 (e1) and 21 (ox1b) @ 7 (e1) of ...