Toyota Corolla (E120) 2002–2008 Repair Manual / Starting & charging / Starting system
Toyota Corolla (E120): Starting system
Inspection
1. Inspect starter assy
Notice
: these tests must be performed within 3 to 5 seconds to prevent burnout of the coil.
- perform the pull–in test.
- Remove the nut, then disconnect the lead wire from terminal c.
- Connect the battery to the starter repair service kit as shown in the illustration. Check that the clutch pinion gear is extended.
If the clutch pinion gear is not extended, replace the starter repair service kit.
- Perform the hold–in test.
- Disconnect the negative (–) lead from terminal c
with the lead wire disconnected from terminal c.
Check that the clutch pinion gear remains extended.
If the clutch pinion gear returns, replace the starter repair service kit.
- Check the clutch pinion gear returns.
- Disconnect the negative (–) lead from the starter body. Check that the clutch pinion gear returns.
If the clutch pinion gear does not return, replace the starter repair service kit.
- Perform the no–load performance test.
- Connect the lead wire to terminal c with the nut.
Make sure that the lead is not grounded.
Torque: 10 nvm (102 Kgf·cm, 7 ft·lbf)
- Clamp the starter in a vise.
- Connect the battery and an ammeter to the starter as shown in the illustration.
- Check that the starter rotates smoothly and steadily
with the clutch pinion gear extended. Check that the
ammeter reads the specified current.
Specified current: 90 a or less at 11.5 V
If the current is not as specified, replace the starter repair service kit.
2. Inspect starter relay assy
- Check the continuity.
- Using an ohmmeter, check for continuity between each terminal.
Specified condition:
If the result is not as specified, replace the starter relay.
Other materials:
Anti-glare function
► Manual anti-glare inside rear view mirror
Reflected light from the headlights of vehicles behind can be reduced by operating
the lever.
1 Normal position
2 Anti-glare position
► Auto anti-glare inside rear view mirror
Responding to the level of brightness of the headlights of ...
Bluetooth® phone message function
Received messages can be forwarded from the connected Bluetooth® phone, enabling
checking and replying using the multimedia system.
Depending on the type of Bluetooth® phone connected, received messages may not
be transferred to the message inbox.
If the phone does not support the message fu ...
Canceling and resuming the constant speed control
1 Pulling the lever toward you cancels the constant speed control.
The speed setting is also canceled when the brakes are applied or the clutch
pedal (manual transmission) is depressed.
2 Pushing the lever up resumes the constant speed control.
Resuming is available when the vehicle speed is mo ...