Toyota Corolla (E120) 2002–2008 Repair Manual / Starting & charging / Starting system
Toyota Corolla (E120): Starting system
Inspection
1. Inspect starter assy
Notice
: these tests must be performed within 3 to 5 seconds to prevent burnout of the coil.
- perform the pull–in test.
- Remove the nut, then disconnect the lead wire from terminal c.
- Connect the battery to the starter repair service kit as shown in the illustration. Check that the clutch pinion gear is extended.
If the clutch pinion gear is not extended, replace the starter repair service kit.
- Perform the hold–in test.
- Disconnect the negative (–) lead from terminal c
with the lead wire disconnected from terminal c.
Check that the clutch pinion gear remains extended.
If the clutch pinion gear returns, replace the starter repair service kit.
- Check the clutch pinion gear returns.
- Disconnect the negative (–) lead from the starter body. Check that the clutch pinion gear returns.
If the clutch pinion gear does not return, replace the starter repair service kit.
- Perform the no–load performance test.
- Connect the lead wire to terminal c with the nut.
Make sure that the lead is not grounded.
Torque: 10 nvm (102 Kgf·cm, 7 ft·lbf)
- Clamp the starter in a vise.
- Connect the battery and an ammeter to the starter as shown in the illustration.
- Check that the starter rotates smoothly and steadily
with the clutch pinion gear extended. Check that the
ammeter reads the specified current.
Specified current: 90 a or less at 11.5 V
If the current is not as specified, replace the starter repair service kit.
2. Inspect starter relay assy
- Check the continuity.
- Using an ohmmeter, check for continuity between each terminal.
Specified condition:
If the result is not as specified, replace the starter relay.
Other materials:
Rear seats
The seatbacks of the rear seats can be folded down.
The seatbacks of the rear seats can be folded down.
1 Stow the rear outside seat belt buckles and stow the rear center seat belt
buckle as shown.
2 Pull the seatback lock release knob and fold the seatback down.
CAUTION
■When foldi ...
Bluetooth® audio/phone
The following can be performed using Bluetooth® wireless communication:
■ Bluetooth® audio
The Bluetooth® audio system enables you to enjoy music played on a portable
player from the vehicle speakers via wireless communication.
This audio system supports Bluetooth®, a wireless data sy ...
Maintenance data (fuel, oil level,
etc.)
Dimensions and weight
*1:Unladen vehicles
*2:Vehicles without 18-inch tires
*3:Vehicles with 18-inch tires for Guam and Saipan
*4:Vehicles with 18-inch tires except for Guam and Saipan
*5:For Guam and Saipan
Seating capacity
Vehicle identification
■ Vehicle identification number
The vehicle iden ...