Toyota Corolla (E120): Replacement
1. Work for preventing gasoline from spilling out
2. Remove cylinder head cover no.2
- Remove the 2 nuts, 2 clips and cylinder head cover.
3. Disconnect ventilation hose
- Disconnect the ventilation hose from the cylinder head cover.
4. Disconnect engine wire
- Disconnect the 4 fuel injector connectors.
- remove the 3 wire harness clamps from the clamp brackets.
5. Remove efi fuel pipe clamp
- Remove the efi fuel pipe clamp.
6. Disconnect fuel tube sub–assy
- Using a sst, disconnect the fuel tube.
Sst 09268–21010
- assemble the sst to the connection as shown.
- Turn the sst, align the retainers inside the connector with the sst chamfered parts and insert the sst into the connector.
- Slide the sst and the connector together towards the fuel tube assembly.
Notice
:
- check if there is dirt mud on the pipe and around the connector before disconnecting them and clean the dirt away.
- Do not bent, fold and rotate the nylon tube.
- When the connector and the pipe are stuck, push and pull the connector to free to disconnect and pull it out.
- Prevent the disconnected pipe and connector from damaging and mixing foreign objects by covering them with a vinyl bag.
7. Remove fuel delivery pipe sub–assy
- Remove the 3 bolts and fuel delivery pipe together with the 4 fuel injectors.
Notice
: be careful not to drop the fuel injectors when removing the fuel delivery pipe.
- Remove the 2 spacers from the cylinder head.
8. Remove fuel injector assy
- Pull out the 4 fuel injectors from the fuel delivery pipe.
9. Install fuel injector assy
- Install a new insulator to the each fuel injector.
- apply a light coat of spindle oil or gasoline to a new o– ring, and install it to the each fuel injector.
Notice
: never use engine, gear or brake oil.
- Apply a light coat of spindle oil or gasoline on the place where the fuel delivery pipe touches on the o–ring.
- while turning the fuel injector clockwise and counterclockwise, and push it to the fuel delivery pipe.
Notice
:
- be careful not twist the o–ring.
- After installing the fuel injectors, check that they turns smoothly. If the fuel injector does not, reinstall it with a new o–ring.
10. Install fuel delivery pipe sub–assy
- Install the 2 spacers to the cylinder head.
- install the fuel delivery pipe together with the 4 fuel injectors
with the 3 bolts.
Torque:
bolt a 19 nvm (194 kgfvcm, 14 ftvlbf) bolt b 9.0 Nvm (92 kgfvcm, 80 in.Vlbf)
Notice
:
- be careful not drop the fuel injectors when installing the fuel delivery pipe.
- Check that the fuel injectors rotate smoothly after installing the fuel delivery pipe.
11. Connect fuel tube sub–assy
- Connect the fuel tube to the fuel delivery pipe.
Notice
:
- check if there is any damage or foreign objects on the connected part of the fuel tube.
- After connecting, check if the fuel tube and the connector are securely connected by pulling them.
12. Install cylinder head cover no.2
- Install the cylinder head cover with the 2 nuts and 2 clips.
Torque: 7.0 Nvm (71 kgfvcm, 62 in.Vlbf)
13. Check fuel leak
Other materials:
Toyota vehicle intrusion protection system
On–vehicle inspection
1. Outline of toyota vehicle intrusion protection (tvip) system
Hint:
the theft deterrent system has 2 modes; one is the active mode that is an
initially set mode and another is
the passive mode that can be switched on/off by the specified method (see step
4).
&nb ...
Rear axle lh hub bolt
Replacement
Hint: components:
1. Remove rear wheel
2. Remove rear brake drum sub–assy
3. Remove rear axle lh hub bolt
Using sst and a hammer handle or an equivalent, remove
the lh hub bolt.
Sst 09628–10011
4. Install rear axle lh hub bolt
Install a washer and nut to a ...
Doors
Unlocking and locking the
doors from the outside
■ Smart key system (if
equipped)
Carry the electronic key to
enable this function.
Grip the driver's door handle
to unlock the door. Holding
the driver's door handle for
approximately 2 seconds
unlocks all the doors. Grip
the front passenger ...