Toyota Corolla (E120) 2002–2008 Repair Manual / Front suspension / Stabilizer bar front
Toyota Corolla (E120): Stabilizer bar front
Replacement
Hint
: components:
1. Remove front wheel
2. Remove front stabilizer link assy lh
- Remove the 2 nuts and stabilizer bar link.
Hint
: if the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud. 3. Remove front stabilizer link assy rh
Hint
: remove the rh side by the same procedure as the lh side.
4. Inspect front stabilizer link assy
- As shown in the illustration, flip the ball joint stud back and forth 5 times, before installing the nut.
- using a torque wrench, turn the nut continuously at a rate
of 2 – 4 seconds per 1 turn and take the torque reading
on the 5th turn.
Turning torque: 0.05 – 1.96 Nvm (0.5 – 20 Kgf·cm, 0.4 – 17 In.Vlbf)
5. Separate front suspension arm sub–assy lower no.1 Lh
6. Separate front suspension arm sub–assy lower no.1 Rh
Hint
: remove the rh side by the same procedure as the lh side.
7. Separate rack & pinion power steering gear assy
8. Suspend engine assy
at:
mt:
9. Separate front suspension crossmember sub–assy
10. Remove stabilizer bar front
- remove the 4 bolts,front stabilizer bracket no.1 Lh, front stabilizer bracket no.1 Rh, 2 front stabilizer bar bushes no.1 And stabilizer bar front from the front suspension crossmember sub–assy.
- remove the 2 front stabilizer bar bushes no.1 From the stabilizer bar front.
11. Install stabilizer bar front
- Install 2 front stabilizer bar bushes no.1, Front stabilizer bracket no.1 Lh and front stabilizer bracket no.1 Rh to the stabilizer bar front.
Hint
: install the bushing to the inner side of the bushing stopper on the stabilizer bar.
- Install the stabilizer bar front and 4 bolts to the front suspension
crossmember sub–assy.
Torque: 19 nvm (194 Kgf·cm, 14 ft·lbf)
12. Install front suspension crossmember sub–assy sst 09670–00010
13. Install rack & pinion power steering gear assy
14. Install front suspension arm sub–assy lower no.1 Lh
15. Install front suspension arm sub–assy lower no.1 Rh
H
int
: install the rh side by the same procedures as the lh side.
16. Install front stabilizer link assy lh
- Install the stabilizer bar link with the 2 nuts.
Torque: 74 nvm (755 Kgf·cm, 55 ft·lbf)
H
int
: if the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud.
17. Install front stabilizer link assy lh
Hint
: install the rh side by the same procedure as the lh side.
18. Install front wheel
torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
19. Inspect and adjust front wheel alignment
Other materials:
Vehicle lift and support locations
1. Notice about vehicle condition when jacking up
As a rule, the vehicle must be unloaded when jacking up. Never jack up
or lift up the vehicle loaded
with things of heavy weight.
when removing any parts of heavy weight like the engine and
transmission, the center of gravity of
...
RCTA (Rear Cross Traffic Alert)
function
The RCTA function uses the
BSM rear side radar sensors
installed behind the rear
bumper. This function is
intended to assist the driver
in checking areas that are
not easily visible when
backing up.
WARNING
■Cautions regarding the use of
the system
The driver is solely responsible for
safe driving ...
Automatic door locking and unlocking systems
The following functions can be set or cancelled:
*1: Vehicles with an automatic transmission or continuously variable transmission
*2: Vehicles with a smart key system
■ Setting and canceling the functions
To switch between set and canceled, follow the procedure below:
1 Vehicles withou ...