Toyota Corolla (E120) 2002–2008 Repair Manual / Brake / Brake actuator assy / Replacement

Toyota Corolla (E120): Replacement

1. Drain brake fluid

Notice

: wash the brake fluid off immediately if it comes into contact with any painted surface.

2. Remove front wheel rh

3. Remove front fender liner rh

4. Remove brake actuator with bracket

1.  turn the latch of the actuator connector to disconnect the connector.

2. Using sst, disconnect the 6 brake tubes from the brake actuator.

   Sst 09023–00100

3. Attach tags or make a memo to identify the place to reconnect.

4. Remove the nut, 2 bolts and brake actuator with bracket.

5. Remove brake actuator assy

1.  remove the 3 nuts and brake actuator from bracket.

6. Install brake actuator assy

1.  install the brake actuator with the 3 nuts to the bracket.

   Torque: 4.7 Nvm (48 Kgf·cm, 42 in.Vlbf)

7. Install brake actuator with bracket

1. Install the brake actuator with bracket with the nut and 2 bolts.

   Torque: 19 nvm (194 Kgf·cm, 14 ft·lbf)

2. Using sst, connect the 6 brake tubes to the correct position of brake actuator, as shown in the illustration.

   Sst 09023–00100
   torque: 15.2 Nvm (155 Kgf·cm, 11 ft·lbf)

3.  connect the brake actuator connector.

8. Install front fender liner rh

9. Install front wheel rh

torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)

10. Fill reservoir with brake fluid

11. Bleed master cylinder 

sst 09023–00100

12. Bleed brake line

13. Check fluid level in reservoir

14. Check brake fluid leakage

15. Check brake actuator with hand–held tester