Toyota Corolla Repair Manual: Removal & installation and disassembly & reassembly
1. Remove bench type rear seat cushion assy
2. Remove rear floor service hole cover

- Remove the rear service hole cover.

- Disconnect the fuel pump and vapor pressure sensor
connector.
3. Work for preventing gasoline from spilling out
- Start the engine.
- after the engine has stopped on the its own, turn the ignition
switch to lock.
4. Disconnect fuel tank main tube sub–assy

- Remove the tube joint clip, and pull out the fuel tank main
tube.
Notice
:
- check if there is any dirt like mud around the fuel tube
joint before this work and clean dirt away.
- Be careful of dirt like mud because the fuel tube joint
has an o–ring to seal the fuel tube joint and fuel suction
plate.
- Do not use any tool in this work.
- Do not bend or twist the nylon tube by force.
- After disconnecting, cover the fuel tube joint with a vinyl
bag.
- When the fuel tube joint and fuel suction plate are
stuck, pinch the fuel tank main tube between fingers,
and turn it carefully to free and then disconnect the
fuel tank main tube.

5. Disconnect fuel emission tube sub–assy
no.1

- Pinch the fuel tube connector clip and then pull out the
fuel emission tube.
Notice
:
- check if there is any dirt like mud around the fuel tube
connector before this work and clean dirt away.
- Be careful of dirt like mud because the fuel tube connector
has an o–ring to seal the fuel tube connector
and pipe.
- Do not use any tool in this work.
- Do not bend or twist the nylon tube by force.
- After disconnecting, cover the fuel tube connector
with a vinyl bag.
- When the fuel tube connector and pipe are stuck,
pinch the fuel emission tube between fingers, and
turn it carefully to free and then disconnect the fuel
emission tube.

6. Remove fuel tank vent tube set plate
- Remove the 8 bolts and fuel tank vent tube set plate.

7. Remove fuel pump assembly

- Pull out the fuel pump assembly.
Notice
:
- do not damage the fuel pump filter.
- Be careful that the arm of the fuel sender gauge
should not bent.
8. Remove fuel suction tube set gasket

- Remove the gasket from the fuel pump assembly.
9 Remove fuel suction tube set gasket

- Using a screwdriver, disconnect the 5 snap claws from the
claw holes, and remove the fuel suction support.
Notice
:
do not damage the fuel suction support.
10. Remove fuel pump cushion rubber

- Remove the fuel pump cushion rubber.
11. Remove fuel sender gage assy

- Disconnect the fuel sender gage connector.
- using a screwdriver, unlock the fuel sender gage, and
slide it remove.
12. Remove fuel suction plate sub–assy

- Disconnect the fuel pump connector.
- using a screwdriver, disconnect the 4 snap claws from the
claw holes, and remove the fuel suction plate.
Notice
:
do not damage the fuel suction plate.
13. Remove vapor pressure sensor assy

- Remove the tube joint clip, and pull out the vapor pressure
sensor.
14. Remove fuel pump harness

- Remove the fuel pump harness from the fuel suction
plate.
15. Remove fuel pump

- Pull out the fuel pump from the fuel filter.
16. Remove fuel pump filter

- Using a small screwdriver, pry out the clip.
- pull out the fuel pump filter from the fuel pump.
17. Remove fuel pressure regulator assy

- Pull out the fuel pressure regulator from the fuel filter.
18. Remove fuel pressure regulator o–ring

- Remove an o–ring from the fuel pressure regulator.
19. Install fuel pressure regulator o–ring

- Apply a light coat of gasoline to a new o–ring, and install
it to the fuel pressure regulator.
20. Install fuel pump filter
- Install the fuel pump filter with a new clip.
21. Install fuel pump

- Apply a light coat of gasoline to an o–ring, and install the
fuel pump to the fuel filter.
22. Install vapor pressure sensor assy
- Install the vapor pressure sensor with the tube joint clip.
Notice
:
- check that there is no scratch or foreign objects on the connecting
parts.
- Check that the fuel tube joint is inserted fully and securely.
- Check that the tube joint clip is on the collar of the fuel tube
joint.
- After installing the tube joint clip, check that the fuel tube joint
is not pulled off.
23. Install fuel suction tube set gasket
- install a new gasket to the fuel pump assembly.
24. Install fuel pump assembly
- install the fuel pump assembly to the fuel tank.
Notice
:
- do not damage the fuel pump filter.
- Be careful that the arm of the fuel sender gauge should not bent.
25. Install fuel tank vent tube set plate
- install the fuel tank vent tube set plate with the 8
bolts.
Torque: 6.0 Nvm (61 kgfvcm, 53 in.Vlbf)
26. Connect fuel emission tube sub–assy no.1
- push in the fuel emission tube to the pipe until fuel tube
connector makes ”click” sound.
Notice
:
- check if there is any damage or foreign objects on the connected
part.
- After connecting, check if the fuel tube connector and pipe are
securely connected by pulling
them.
27. Connect fuel tank main tube sub–assy
- connect the fuel tank main tube with the tube joint clip.
Notice
:
- check that there is no scratch or foreign objects on the connecting
parts.
- Check that the fuel tube joint is inserted fully and securely.
- Check that the tube joint clip is on the collar of the fuel tube
joint.
- After installing the tube joint clip, check that the fuel tube joint
is not pulled off.
28. Check fuel leak
29. Install rear floor service hole cover

- Using the butyl tape, install the rear floor service hole cover.
30. Install bench type rear seat cushion assy
Other materials:
Deleting the contact data
For PBAP compatible Bluetooth® phones, this function is available when “Automatic
Contact/History Transfer” is set to off. 1 Select “Delete Contacts”.
2 Select the desired contact and select “Delete”.
3 Select “Yes” when the confirmation screen appears.
■ Deleting the contact in a differe ...
Glass sunroof
General information
The glass sunroof and the sun protection are operated
using the same switch.
Safety information
Warning
Body parts can be jammed when operating the
glass sunroof. There is a risk of injury. Make
sure that the area of movement of the glass
sunroof is clear during opening and closi ...
Adjustment
1. Remove rear wheel
2. Adjust rear drum brake shoe clearance
3. Install rear wheel
torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
4. Inspect parking brake lever travel
pull the parking brake lever to the fully applied position, and
count the number of clicks.
Parking brake lever trav ...