Toyota Corolla (E120) 2002–2008 Repair Manual / Drive shaft / propeller shaft / Drive shaft, propeller shaft, axle / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
1. Inspect front axle hub bearing
- remove the front wheel.
- separate the front disc brake caliper assy .
- remove the front disc.
- inspect the bearing backlash.

- Using a dial indicator, check the backlash near the
center of the axle hub.
Maximum: 0.05 Mm (0.0020 In.)
If the backlash exceeds the maximum, replace the front axle hub bearing.
- inspect the axle hub deviation.

- Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.05 Mm (0.0020 In.)
If the backlash exceeds the maximum, replace the front axle hub sub–assy.
- install the front disc.
- install the front disc brake caliper assy .
- install the front wheel.
Torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
2. Inspect rear axle hub bearing
- remove the rear wheel.
- remove rear brake drum sub–assy.
- inspect the bearing backlash.

- Set a dial indicator near the center of the axle hub
and check the backlash in the bearing shaft sirection.
Maximum: 0.05 Mm (0.0020 In.)
If the backlash exceeds the maximum, replace the rear axle hub & bearing assy.
- Inspect the axle hub deviation.

- Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.07 Mm (0.0028 In.)
If the backlash exceeds the maximum, replace the rear axle hub & bearing assy.
- install the rear brake drum sub–assy.
- install the rear wheel.
Torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
Other materials:
Inspection
1. Inspect driver’s door lock
Inspect the door lock motor operation.
Standard:
If the result is not as specified, replace the door lock assembly.
Inspect the door lock and unlock switch continuity.
Standard:
If the result is not as specified, replace the door lock assem ...
How to use this manual
General information
1. General description
This manual is made in accordance with sae j2008.
generally, repair operations can be separated in the following 3
main processes:
Diagnosis
Removing/installing, replacing, disassembling/reassembling,
checking and adju ...
Inspection procedure
1 Inspect cruise control actuator assy
Inspect the cruise control actuator arm locking operation.
Turn the ignition switch to off.
Disconnect the cruise control actuator assy connector.
Connect the positive (+) lead from the battery to the
terminal 3 (l) of crui ...


