Toyota Corolla (E120): Inspection
1. Cooling fan relay

- Inspect the cooling fan relay continuity.
- Using an ohmmeter, check that there is continuity
between terminals 1 and 2.
If there is no continuity, replace the relay.
- Check that there is no continuity between terminals
3 and 5.
If there is continuity, replace the relay.
- Apply battery voltage across terminals 1 and 2.
- Using an ohmmeter, check that there is continuity
between terminals 3 and 5.
If there is no continuity, replace the relay.
2. Cooling fan relay no.2

- Inspect the cooling fan relay continuity.
- Using an ohmmeter, check that there is continuity
between terminals 1 and 2.
If there is no continuity, replace the relay.
- Using an ohmmeter, check that there is continuity
between terminals 3 and 4.
If there is no continuity, replace the relay.
- Check that there is no continuity between terminals
3 and 5.
If there is continuity, replace the relay.
- Apply battery voltage across terminals 1 and 2.
- Using an ohmmeter, check that there is continuity
between terminals 3 and 5.
If there is no continuity, replace the relay.
3. Cooling fan resistor
- using an ohmmeter, measure the resistance between the terminals.
Resistance: 1.17 – 1.43 W at 20 c (68 f)
Other materials:
Overhaul
1. Drain clutch fluid
2. Disconnect clutch release cylinder to flexible hose tube
Using sst, disconnect the flexible hose tube.
Sst 09023–00100
Hint:
use a container to catch the fluid.
3. Remove clutch release cylinder assy
Remove the 3 bolts, clutch release cylinder assy ...
Body panel sealing areas
Be sure to apply body sealer to the body panel joints and door edges (tip of
outer panel folded part), etc., To waterproof
and rustproof them.
Hint:
apply degreasing agent to a clean cloth and clean the sealer
application areas.
After removing the applied spot sealer from the se ...
Inspection procedure
1 Check low pitched horn assy
Connect the positive (+) lead from the battery to the terminal
and negative (–) lead to the horn body, and check that
the horn blows.
2 Check relay (marking: horn)
Remove the relay from the engine room j/b.
check the horn relay conti ...


