Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Cooling fan system / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
1. Check cooling fan operation with low temperature (below 83 c (181 f))
- Turn the ignition switch on.
- check that the cooling fan stops.
Hint
: if not, check the cooling fan relay and water temperature sensor, and check for separated connector or severed wire between the cooling fan relay and water temperature sensor.
- disconnect the water temperature sensor connector.
- check that the cooling fan rotates.
If not, check the fuses, cooling fan relay, ecm and cooling fan, and check for a short circuit between the cooling fan relay and water temperature sensor.
- reconnect the water temperature sensor connector.
2. Check cooling fan operation with high temperature (above 93 c (199 f))
- start the engine, and raise coolant temperature to above 93 c (199 f).
Hint
: coolant temperature is the detected value by the water temperature sensor on the water outlet.
- check that the cooling fan rotates.
Hint
: if not, replace the water temperature sensor.
3. Inspect cooling fan
- disconnect the cooling fan connector.
- connect battery and ammeter to the connector.
- check that the cooling fan rotates smoothly, and check the reading
on the ammeter.
Standard amperage:
approx. 8.0 – 12.0 A at 20 c (68 f) - reconnect the cooling fan connector.
Other materials:
Before driving
Observe the following
before starting off in the
vehicle to ensure safety of
driving.
Floor mat
Use only floor mats designed
specifically for vehicles of the
same model and model year as
your vehicle. Fix them securely
in place onto the carpet.
1. Insert the retaining hooks
(clips) into the floor ma ...
How to proceed with troubleshooting
Troubleshoot in accordance with the procedure on the following pages.
1 Vehicle brought to workshop
2 Customer problem analysis check and symptom check
Without applicable symptoms, proceed to ”a”.
with applicable symptoms, proceed to ”b”.
3 Symptom simulation
4 Prob ...
Overhaul
1. Remove console panel upper
2. Remove console box carpet
3. Remove parking brake hole cover sub–assy
4. Remove console box sub–assy rear
5. Disconnect floor shift cable transmission control shift
Remove the cable end from the rod of the floor shift assembly.
Using a s ...


