Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Cooling fan system / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
1. Check cooling fan operation with low temperature (below 83 c (181 f))
- Turn the ignition switch on.
- check that the cooling fan stops.
Hint
: if not, check the cooling fan relay and water temperature sensor, and check for separated connector or severed wire between the cooling fan relay and water temperature sensor.
- disconnect the water temperature sensor connector.
- check that the cooling fan rotates.
If not, check the fuses, cooling fan relay, ecm and cooling fan, and check for a short circuit between the cooling fan relay and water temperature sensor.
- reconnect the water temperature sensor connector.
2. Check cooling fan operation with high temperature (above 93 c (199 f))
- start the engine, and raise coolant temperature to above 93 c (199 f).
Hint
: coolant temperature is the detected value by the water temperature sensor on the water outlet.
- check that the cooling fan rotates.
Hint
: if not, replace the water temperature sensor.
3. Inspect cooling fan
- disconnect the cooling fan connector.
- connect battery and ammeter to the connector.
- check that the cooling fan rotates smoothly, and check the reading
on the ammeter.
Standard amperage:
approx. 8.0 – 12.0 A at 20 c (68 f) - reconnect the cooling fan connector.
Other materials:
Cigarette lighter assy
Replacement
Hint: components:
1. Remove floor shift shift lever knob sub–assy (m/t transaxle)
2. Remove console panel upper
3. Remove cigarette lighter cover
Disengage the 2 claws and remove the cigarette lighter
cover.
4. Remove cigarette lighter assy
Turn the socket in ...
Overhaul
1. Remove speedometer drive (mtm) gear
Remove the speedometer drive (mtm) gear from the front
differential case.
2. Remove front differential ring gear
Place matchmarks on the front differential ring gear and
front differential case.
Remove the 8 bolts. Using a hamme ...
Adjusting the set speed
To change the set speed, operate the lever until the desired set speed is obtained.
1 Increases the speed
2 Decreases the speed
Fine adjustment: Momentarily move the lever in the desired direction.
Large adjustment: Hold the lever in the desired direction.
The set speed will be increased or dec ...


