Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Cooling fan system / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
1. Check cooling fan operation with low temperature (below 83 c (181 f))
- Turn the ignition switch on.
- check that the cooling fan stops.
Hint
: if not, check the cooling fan relay and water temperature sensor, and check for separated connector or severed wire between the cooling fan relay and water temperature sensor.
- disconnect the water temperature sensor connector.
- check that the cooling fan rotates.
If not, check the fuses, cooling fan relay, ecm and cooling fan, and check for a short circuit between the cooling fan relay and water temperature sensor.
- reconnect the water temperature sensor connector.
2. Check cooling fan operation with high temperature (above 93 c (199 f))
- start the engine, and raise coolant temperature to above 93 c (199 f).
Hint
: coolant temperature is the detected value by the water temperature sensor on the water outlet.
- check that the cooling fan rotates.
Hint
: if not, replace the water temperature sensor.
3. Inspect cooling fan
- disconnect the cooling fan connector.
- connect battery and ammeter to the connector.
- check that the cooling fan rotates smoothly, and check the reading
on the ammeter.
Standard amperage:
approx. 8.0 – 12.0 A at 20 c (68 f) - reconnect the cooling fan connector.
Other materials:
Air conditioning controls
■ Adjusting the temperature setting
To adjust the temperature setting, turn
clockwise to increase the temperature
and turn counterclockwise to decrease
the temperature.
■ Fan speed setting
Press “>” on to increase the fan
speed.
Press “<” on to decrease the ...
How to proceed with troubleshooting
Troubleshoot in accordance with the procedure on the following pages.
1 Vehicle brought to workshop
2 Customer problem analysis check and symptom check
Without applicable symptoms, proceed to ”a”.
with applicable symptoms, proceed to ”b”.
3 Symptom simulation
4 Prob ...
Inspection
1. Intake air flow meter sub–assy
Inspect the intake air flow meter resistance.
Using an ohmmeter, measure the resistance between
terminals tha and e2.
Resistance:
at –20 c (–4 f) 13.6 To 18.4 KΩ
at 20 c (68 f) 2.21 To 2.69 KΩ
at 60 c (140 f) 0.49 To 0.67 ...


