Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Problem symptom confirmation

3 Problem symptom confirmation

4 Circuit inspection

4 Circuit inspection

5 Repair or replace

5 Repair or replace

6 Confirmation test

6 Confirmation test

7 End

7 End

Customer problem analysis check

Location

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    Adjustment
    1. Inspect and adjust clutch pedal sub–assy Turn over the floor carpet.  check that the pedal height is correct. Pedal height from asphalt sheet: 135.8 – 145.8 Mm (5.346 – 5.740 In.)  adjust the pedal height. Loosen the lock nut and turn the stopper bolt until ...

    Front suspension arm sub–assy lower no.1 Lh
    Replacement Hint: components: 1. Remove front wheel 2. Disconnect front stabilizer link assy lh (lh (a/t) position) 3. Disconnect front stabilizer link assy rh (lh (a/t) position) Hint: remove the rh side by the same procedures as the lh side. 4. Separate front suspension arm sub–assy lowe ...

    On–vehicle inspection
    1. Inspect cooling system for leaks Caution: to avoid the danger of being burned, do not remove the radiator cap while the engine and radiator are still hot, as fluid and steam can be blown out under pressure.  fill the radiator with coolant and attach a radiator cap tester.   ...