Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Problem symptom confirmation

3 Problem symptom confirmation

4 Circuit inspection

4 Circuit inspection

5 Repair or replace

5 Repair or replace

6 Confirmation test

6 Confirmation test

7 End

7 End

Customer problem analysis check

Location

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    Overhaul
    1. Remove generator pulley Sst 09820–63010 (09820–06010, 09820–06020) Hint: Hold sst 1 – a with a torque wrench, and tighten sst 1 – b clockwise to the specified torque. Torque: 39 nvm (398 Kgf·cm, 29 ft·lbf) Notice: check that sst is secured to the rotor shaft. ...

    Thermostat
    Replacement 1. Remove engine under cover rh 2. Drain coolant 3. Remove fan and generator v belt 4. Remove generator assy Disconnect the wire clamp from the wire clip on the rectifire end frame.  remove the rubber cap and nut, and disconnect the alternator wire.  d ...

    Replacement
    1. Remove hood sub–assy 2. Remove cylinder head cover no.2 3. Remove battery 4. Remove battery carrier Remove the 4 bolts and battery carrier. 5. Remove air cleaner assembly with hose 6. Remove floor shift cable transmission control shift Remove the nut from the control shaf ...