Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Problem symptom confirmation

3 Problem symptom confirmation

4 Circuit inspection

4 Circuit inspection

5 Repair or replace

5 Repair or replace

6 Confirmation test

6 Confirmation test

7 End

7 End

Customer problem analysis check

Location

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    Overhaul
    1. Drain clutch fluid 2. Remove brake master cylinder sub–assy 3. Remove brake booster assy 4. Disconnect clutch reservoir tube Loosen the clip and disconnect the clutch reservoir tube from the clutch master cylinder assy. Hint: use a container to catch the fluid. 5. Disconnect ...

    Basic inspection
    Resistance measuring condition of electronic parts  unless stated, all resistance is measured at an ambient temperature of 20 c (68 °F). As the resistance may be outside the specifications if measured at high temperatures immediately after the vehicle has been running, measu ...

    Symptom simulation
    Hint: the most difficult case in troubleshooting is when no symptoms occurs. In such cases, a thorough customer problem analysis must be carried out. Then the same or similar conditions and environment in which the problem occurred in the customer’s vehicle should be simulated. No matter ho ...