Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Problem symptom confirmation

3 Problem symptom confirmation

4 Circuit inspection

4 Circuit inspection

5 Repair or replace

5 Repair or replace

6 Confirmation test

6 Confirmation test

7 End

7 End

Customer problem analysis check

Location

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    Overhaul
    1. Drain clutch fluid 2. Disconnect clutch release cylinder to flexible hose tube Using sst, disconnect the flexible hose tube. Sst 09023–00100 Hint: use a container to catch the fluid. 3. Remove clutch release cylinder assy Remove the 3 bolts, clutch release cylinder assy ...

    Overhaul
    1. Remove generator pulley Sst 09820–63010 (09820–06010, 09820–06020) Hint: Hold sst 1 – a with a torque wrench, and tighten sst 1 – b clockwise to the specified torque. Torque: 39 nvm (398 Kgf·cm, 29 ft·lbf) Notice: check that sst is secured to the rotor shaft. ...

    Circuit description
    Refer to dtc p0120 Dtc no. Dtc detection condition Trouble area P0121 The following condition is met 4 times. After the vehicle speed has exceeded 19 mph (30 km/h) once, the throttle position sensor output value is out of normal range when the throttle ...