Toyota Corolla (E120) 2002–2008 Repair Manual / Diagnostics / Electronic controlled automatic transaxle / How to proceed with troubleshooting
Toyota Corolla (E120): How to proceed with troubleshooting
The hand–held tester can be used at step 3, 4, 6, 9.
1 Vehicle brought to workshop
2 Customer problem analysis
3 Connect the obd ii scan tool or hand–held tester to dlc3
4 Check and clear dtc and freeze frame data
5 Visual inspection
6 Setting the check mode diagnosis
7 Problem symptom confirmation
Symptom does not occur: go to
step 8
Symptom occur: go to step 9
8 Symptom simulation
9 Dtc check
Dtc is not output: go to step 10
Dtc is output: go to step 18
10 Basic inspection
11 Mechanical system test
12 Hydraulic test
13 Manual shifting test
14 Problem symptoms table chapter 1
15 Problem symptoms table chapter 2
16 Problem symptoms table chapter 3
17 Part inspection
Go to step 20
18 Dtc chart
19 Circuit inspection
20 Identification of problem
21 Repair
22 Confirmation test
End
Other materials:
Replacement
1. Remove instrument panel sub–assy lower
2. Remove clutch pedal spring
3. Remove clutch master cylinder push rod clevis w/hole pin
Remove the clip and hole pin.
4. Remove clutch pedal support sub–assy
W/ cruise control:
disconnect the clutch switch assy connector.
&nbs ...
Overhaul
1. Inspect 4th gear thrust clearance
Using a feeler gauge, measure the 4th gear thrust clearance.
4Th gear thrust clearance:
2. Inspect 3rd gear thrust clearance
Using a dial indicator, measure the 3rd gear thrust clearance.
3Rd gear thrust clearance:
3. Inspect 4th gear ...
Replacing a flat tire
1 Chock the tires.
2 For vehicles with steel wheels, remove the wheel ornament using the wrench.
To protect the wheel ornament, place a rag between the wrench and the wheel ornament,
as shown in the illustration.
3 Slightly loosen the wheel nuts (one turn).
4 Turn the tire jack portion ...