Toyota Corolla (E120) 2002–2008 Repair Manual / Audio & visual / Front no.1 Speaker assy
Toyota Corolla (E120): Front no.1 Speaker assy
Replacement
Hhint
: components:
1. Remove front armrest assy lh
2. Remove power window regulator master switch assy (w/ power window)
3. Remove front armrest base panel upper lh (w/o power window)
4. Remove front door window regulator handle assy (w/o power window)
5. Remove front door lower frame bracket garnish lh
6. Remove front door trim board sub–assy lh
7. Remove front no.1 Speaker assy

- Disconnect the connector.
- using a rivet cutter and air drill, drill out the rivets and remove the front no.1 Speaker assy.
Notice
:
- prizing the hole with a drill can lead to damage to the rivet hole or breaking the drill.
- Take care as the cut rivet is hot.
Hint
: even if flange is taken off, continue drilling and push out remaining fragments will the drill.
- using a vacuum cleaner, remove the drilled rivet and their dust from the inside of the door.
8. Install front no.1 Speaker assy

- Using an air riveter and nose piece no.1, Strike rivets into the door panel to install the front no.1 Speaker assy to the door panel.
Notice
: install them in the order shown in the illustration.

Notice
:
- do not prize a riveter, as riveter is damaged, it is not
- tightened and the mandrel is bent.

- Do not tilt the riveter and disconnect the rivet from the material while handling a riveter, as the materials are not tightened firmly.

- Install the rivet while attaching materials, as they are not tightened firmily.
- connect the connector.
9. Install front door window regulator handle assy (w/o power window)
Other materials:
Overhaul
1. Inspect 1st gear thrust clearance
Using a feeler gauge, measure the 1st gear thrust clearance.
Standard clearance:
0.10 – 0.40 Mm (0.0039 – 0.0157 In.)
2. Inspect 2nd gear thrust clearance
Using a dial indicator, measure the 2nd gear thrust clearance.
Standard clearan ...
Overhaul
Hint:
installation is in the reveres order of the removal. But the
installation is indicated only when it has a
point.
In the rh side, work in the same procedure as in the lh side.
1. Remove rear armrest assy lh
Using a screwdriver, remove the rear armrest.
Hint:
tape the s ...
Inspection procedure
Hint:
if different dtcs related to different systems that have terminal e2
as the ground terminal are output
simultaneously, terminal e2 may be open.
Read freeze frame data using the hand-held tester or the obd ii scan
tool. Freeze frame data records
the engine conditions when a malf ...


