Toyota Corolla (E120) 2002–2008 Repair Manual / Diagnostics / ABS with EBD system / How to proceed with troubleshooting
Toyota Corolla (E120): How to proceed with troubleshooting
1 Vehicle brought to workshop

2 Customer problem analysis

3 Check and clear dtcs and freeze frame data

4 Problem symptom confirmation
Symptom does not occur: go to
step 5
Symptom occurs: go to step 6
5 Symptom simulation

6 Dtc check

There is no output: go to step 7
There is output: go to step 8
7 Problem symptoms table
Check for fluid leakage and go
to step 10
8 Dtc chart

9 Circuit inspection
Hint
: when 2 or more dtc’s are recorded, and the problem is not identified, perform circuit inspection of the other dtc’s.

10 Identification of problem

11 Repair

12 Comfirmation test

End
Hint
: step 3, 6, 9, 12: diagnostic steps permitting the use of the hand–held tester.
Fail safe function:
when a failure occurs in the abs system, the abs warning light is lit and the abs operation is prohibited.
In addition to this, when the failure which disables the ebd operation occurs, the brake warning light is lit as well and the ebd operation is prohibited.
Other materials:
On–vehicle inspection
1. Inspect for electrical door lock operation
Hint:
w/ power window:
the door control switch is built in the master switch in the driver’s door
and also in the passenger’s
door.
W/o power window:
the door control switch is in the driver’s door and also in the passenger’s
d ...
Adjustment
1. Remove rear wheel
2. Adjust rear drum brake shoe clearance
3. Install rear wheel
torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
4. Inspect parking brake lever travel
pull the parking brake lever to the fully applied position, and
count the number of clicks.
Parking brake lever tr ...
Handling of hose clamps
Before removing the hose, check the depth of the inserting
portion and the clamp position in order to restore it
surely.
change a deformed or dented clamp for a new one.
in case of reusing the hose, install the clamp on the hose
where it has a clamp track.
for a ...


