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Toyota Corolla Body Repair Manual: Foreword

This repair manual has been prepared to provide essential information on body panel repair methods (including cutting and welding operations, but excluding painting) for the toyota corolla

Applicable models: aze141 series zre142 series

This manual consists of body repair methods, exploded diagrams and illustrations of the body components and other information relating to body panel replacement such as handling precautions, etc. However, it should be noted that the front fenders of the toyota model is bolted on and require no welding.

When repairing, dont cut and join areas that are not shown in this manual. Only work on the specified contents to maintain body strength.

Body construction will sometimes differ depending on specifications and country of destination. Therefore, please keep in mind that the information contained herein is based on vehicles for general destinations.

For the repair procedures and specifications other than collisiondamaged body components of the toyota corolla refer to the repair manuals.

If you require the above manuals, please contact your toyota dealer.

All information contained in this manual is the most up-to-date at the time of publication. However, specifications and procedures are subject to change without prior notice.

About this manual

Scope of the repair work explanation

Section categories

Section title Contents Examples
Introduction Explanation of general body repair.

Views of weld panel replacement instructions.

Precaution about this vehicle
Body panel replacement Instructions for replacing the weld panels from the white body condition, from which bolted parts have been removed, with individual supply parts. Front side member replacement.

Quarter panel replacement.

Body dimensions Body aligning measurements Dimension diagrams.
Paint coating Scope and type of anti-rust treatment, etc.

Together with weld panel replacement

Body sealer.

Under coat.

Contents omitted in this manual

  1. Clean and wash removed parts, if necessary.
  2. Visual inspection
Toyota Corolla Body Repair Manual
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Body dimensions
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Other materials:

Front suspension arm subassy lower no.1 Lh
Replacement Hint: components: 1. Remove front wheel 2. Disconnect front stabilizer link assy lh (lh (a/t) position) 3. Disconnect front stabilizer link assy rh (lh (a/t) position) Hint: remove the rh side by the same procedures as the lh side. 4. Separate front suspension arm subassy lower ...

AUX port/USB port
Connect an iPod, USB memory device or portable audio player to the AUX port/USB port as indicated below. Press to select iPod, USB or AUX. Connecting using the AUX port/USB port ■ iPod Open the cover and connect an iPod using an iPod cable. Turn on the power of the iPod if it is ...

Cigarette lighter assy
Replacement Hint: components: 1. Remove floor shift shift lever knob subassy (m/t transaxle) 2. Remove console panel upper 3. Remove cigarette lighter cover Disengage the 2 claws and remove the cigarette lighter cover. 4. Remove cigarette lighter assy Turn the socket in th ...

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