Toyota Corolla Body Repair Manual: Foreword
This repair manual has been prepared to provide essential information on body panel repair methods (including cutting and welding operations, but excluding painting) for the toyota corolla
Applicable models: aze141 series zre142 series
This manual consists of body repair methods, exploded diagrams and illustrations of the body components and other information relating to body panel replacement such as handling precautions, etc. However, it should be noted that the front fenders of the toyota model is bolted on and require no welding.
When repairing, don’t cut and join areas that are not shown in this manual. Only work on the specified contents to maintain body strength.
Body construction will sometimes differ depending on specifications and country of destination. Therefore, please keep in mind that the information contained herein is based on vehicles for general destinations.
For the repair procedures and specifications other than collisiondamaged body components of the toyota corolla refer to the repair manuals.
If you require the above manuals, please contact your toyota dealer.
All information contained in this manual is the most up-to-date at the time of publication. However, specifications and procedures are subject to change without prior notice.
About this manual
Scope of the repair work explanation
- this text explains the welding panel replacement instructions from the
vehicle’s white body condition.
We have abbreviated the explanations of the removal and reinstallation of the equipment parts up to the white body condition and of the installation, inspection, adjustment and final inspection of equipment parts after replacing the weld panel.
Section categories
- this manual has been divided as shown below.
| Section title | Contents | Examples |
| Introduction | Explanation of general body repair.
Views of weld panel replacement instructions. |
Precaution about this vehicle |
| Body panel replacement | Instructions for replacing the weld panels from the white body condition, from which bolted parts have been removed, with individual supply parts. | Front side member replacement.
Quarter panel replacement. |
| Body dimensions | Body aligning measurements | Dimension diagrams. |
| Paint coating | Scope and type of anti-rust treatment, etc.
Together with weld panel replacement |
Body sealer.
Under coat. |
Contents omitted in this manual
- make sure to perform the following essential procedures, although they are omitted in this manual.
- Clean and wash removed parts, if necessary.
- Visual inspection
Toyota Corolla Body Repair Manual
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Body dimensions
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Other materials:
On–vehicle inspection
1. Install lspv gauge (sst) and bleed air
remove the bleeder plugs from the front and rear brake cylinder.
install the lspv gauge (sst), and bleed the air.
Sst 09709–29018
2. Raise master cylinder pressure and check rear wheel cylinder pressure
Hint:
when inspecting ...
Onboard Computer on the
Control Display
Concept
The Onboard Computer displays different vehicle
data on the Control Display, such as average
values.
General information
Two types of Onboard Computers are available
on the Control Display:
"Onboard info": average values, such as the
consumption, are displayed. The values can
be reset in ...
Seats
Safety information
Warning
Seat adjustments while driving can lead to unexpected
movements of the seat. Vehicle control
could be lost. There is a risk of accident.
Only adjust the seat on the driver's side when
the vehicle is stationary.
Warning
With a backrest inclined too far to the rear, the
eff ...
