Toyota Corolla (E120): Repair
1. Steering off center repair procedure

- Inspect steering wheel off center.
- Apply masking tape on the top center of the steering wheel and steering column upper cover.
- Driving the vehicle on a straight line for 100 meters at a constant speed of 35 mph (56 km/h), and hold the steering wheel to maintain the course.

- Draw a line on the masking tape as shown in the illustration.

- Turn the steering wheel to its straight position.
Hint
: refer to the upper surface of the steering wheel, steering spoke and srs airbag line for the straight position.
- Draw a new line on the masking tape or the steering wheel as shown in the illustration.
- Measure the distance between the 2 lines on the masking tape of the steering wheel.
- Convert the measured distance to steering angle.
Measured distance 1 mm (0.04 In.) = Steering angle approximately 1 deg.
Hint
: make a note of the steering angle.
- adjust steering angle.
Notice
: the adjustment method for steering angle varies depending on the models. Check whether it is type a or b.

- Draw a line on the rh and lh tie rod and rack ends where it can easily be seen.
- Using a paper gauge, measure the distance from rh and lh tie rod ends to the rack end screws.
Hint
:
- measure the rh side and lh side.
- Make a note of the measured values.

- Remove the rh and lh boot clips from the rack boots.
- Loosen the rh and lh lock nuts.
- Turn the rh and lh rack end by the same amount
(but in different directions) according to the steering
angle.
1 Turn 360 deg. Of rack end (1.5 Mm (0.059 In.) Horizontal movement) – 12 deg. Of steering angle.
- Tighten the rh and lh lock nuts by the specified
torque.
Torque: 74 n·m (750 kgf·cm, 54 ft·lbf)
Notice
: make sure that the difference in length between rh and lh tie rod ends and rack end screws are within 1.5 Mm (0.059 In.).
- Install the rh and lh boot clips.
Other materials:
Using the key (vehicles
without a smart key system
and with a wireless
remote control function)
Releasing
To release the key, press the button
Folding
To stow the key, press the button
then fold the key.
Using the mechanical key
(vehicles with a smart key
system)
To take out the mechanical key,
slide the release button and take
the key out.
The mechanical key can only be
inserted in o ...
Transmitter battery
Replacement
1. Replace transmitter battery
Notice:
special caution should be taken for handling each component as they are
precision electronic components.
Using a screwdriver, pry out the transmitter case.
Notice:
do not forcibly pry out the case.
Hint:
tape the screwdriver tip ...
How to proceed with troubleshooting
1 Vehicle brought to workshop
2 Customer problem analysis
3 Check and clear dtc
4 Problem symptom confirmation
Symptom does not occur (go to
step 5)
5 Symptom simulation
6 Dtc check
7 Dtc chart
8 Problem symptoms table
9 Circuit inspection
10 Confirmation test
End
...


