Hint
: overhaul the rh side by the same procedures with lh side.
1. Remove rear wheel
2. Drain brake fluid
N
otice
: wash the brake fluid off immediately if it comes into contact with any painted surface.
3. Remove rear brake drum sub–assy
Hint
: if the brake drum cannot be removed easily, do the following steps.
4. Inspect brake drum inside diameter
Standard inside diameter: 200.0 Mm (7.874 In.) Maximum inside diameter: 201.0 Mm (7.913 In.)
5. Remove rear brake automatic adjust lever lh
6. Remove front brake shoe
Sst 09718–00010
7. Remove parking brake shoe strut set lh
8. Remove rear brake shoe
Sst 09718–00010
9. Remove rear brake parking brake shoe lever sub–assy
10. Inspect rear drum brake shoe lining thickness
Standard thickness: 4.4 Mm (0.173 In.) Minimum thickness: 1.0 Mm (0.039 In.)
If the lining thickness is at the minimum thickness or less, or if there is severe, uneven wear, replace the brake shoe.
11. Inspect brake drum and rear drum brake shoe lining for proper contact
If the contact between the drum and the shoe lining is improper, repair it using a brake shoe grinder or replace the brake shoe assembly.
12. Remove rh, front or upper rear wheel brake cylinder assy
Sst 09023–00100
13. Remove rear wheel cylinder cup kit
14. Inspect brake wheel cylinder
15. Install rear wheel cylinder cup kit
16. Install rh, front or upper rear wheel brake cylinder assy
Torque: 10 nvm (102 Kgf·cm, 7 ft·lbf)
Sst 09023–00100
torque: 15.2 Nvm (155 Kgf·cm, 11 ft·lbf)
17. Application high temperature grease
18. Install rear brake parking brake shoe lever sub–assy
19. Install rear brake shoe
Sst 09718–00010
20. Install parking brake shoe strut set lh
21. Install front brake shoe
Sst 09718–00010
22. Install rear brake automatic adjust lever lh
23. Check rear drum brake installation
Notice
: there should be no oil or grease adhering to the friction surfaces of the shoe lining and drum.
24. Install rear brake drum sub–assy
25. Adjust rear drum brake shoe clearance
26. Fill reservoir with brake fluid
27. Bleed master cylinder
sst 09023–00100
28. Bleed brake line
29. Check fluid level in reservoir
30. Check brake fluid leakage
31. Install rear wheel
32. Inspect parking brake lever travel
33. Adjust parking brake lever travel
Inspection procedure
1 Check p/t squib(rh) circuit(airbag sensor assy center – front
seat outer belt assy rh)
Disconnect the negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
disconnect the connectors between the airbag sensor
assy center and the seat belt pretensioner ...
Overhaul
1. Remove oil filler cap sub–assy
Remove the oil filler cap from the cylinder head cover.
2. Remove oil filler cap gasket
Using a screwdriver, remove the gasket from the oil filler
cap.
3. Remove ventilation valve sub–assy
Remove the ventilation valve from the cylinde ...
Symptom simulation
Hint:
the most difficult case in troubleshooting is when no symptoms occurs. In such
cases, a thorough customer
problem analysis must be carried out. Then the same or similar conditions and
environment in which the
problem occurred in the customer’s vehicle should be simulated. No matter how ...