Toyota Corolla (E120) 2002–2008 Repair Manual / Drive shaft / propeller shaft / Drive shaft, propeller shaft, axle / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
1. Inspect front axle hub bearing
- remove the front wheel.
- separate the front disc brake caliper assy .
- remove the front disc.
- inspect the bearing backlash.

- Using a dial indicator, check the backlash near the
center of the axle hub.
Maximum: 0.05 Mm (0.0020 In.)
If the backlash exceeds the maximum, replace the front axle hub bearing.
- inspect the axle hub deviation.

- Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.05 Mm (0.0020 In.)
If the backlash exceeds the maximum, replace the front axle hub sub–assy.
- install the front disc.
- install the front disc brake caliper assy .
- install the front wheel.
Torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
2. Inspect rear axle hub bearing
- remove the rear wheel.
- remove rear brake drum sub–assy.
- inspect the bearing backlash.

- Set a dial indicator near the center of the axle hub
and check the backlash in the bearing shaft sirection.
Maximum: 0.05 Mm (0.0020 In.)
If the backlash exceeds the maximum, replace the rear axle hub & bearing assy.
- Inspect the axle hub deviation.

- Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.07 Mm (0.0028 In.)
If the backlash exceeds the maximum, replace the rear axle hub & bearing assy.
- install the rear brake drum sub–assy.
- install the rear wheel.
Torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
Other materials:
Symptom simulation
Hint:
the most difficult case in troubleshooting is when no symptoms occurs. In such
cases, a thorough customer
problem analysis must be carried out. Then the same or similar conditions and
environment in which the
problem occurred in the customer’s vehicle should be simulated. No matter ho ...
Unlocking and locking the doors from the inside
◆ Door lock switches
1 Locks all the doors
2 Unlocks all the doors
◆ Inside lock buttons
1 Locks the door
2 Unlocks the door
The front doors can be opened by pulling the inside handle even if the lock buttons
are in the lock position.
...
Inspection procedure
1 Check front airbag sensor (rh) circuit (to b+)(airbag sensor assy
center – airbag front rh sensor)
Disconnect the negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
disconnect the connectors between the airbag front rh
sensor and the airbag sen ...


