The hand–held tester can be used at step 3, 4, 5, 7, 10.
1 Vehicle brought to workshop
2 Customer problem analysis
3 Connect hand–held tester to dlc3
Hint
: if the display indicates a communication fault in the tool, inspect dlc3.
4 Check dtc and freeze frame data
Hint
: record or print dtc and freeze frame data, if needed.
5 Clear dtc and freeze frame data
6 Visual inspection
7 Setting check (test) mode diagnosis
8 Problem symptom confirmation
Hint
: if the engine does not start, perform steps 10 and 12 first.
A | Malfunction does not occur |
B | Malfunction occurs |
B go to step 10
9 Symptom simulation
10 Dtc check
A | Malfunction code |
B | No code |
B go to step 12
11 Dtc chart
Go to step 14
12 Basic inspection
A | Wrong parts not confirmed |
B | Wrong parts confirmed |
B go to step 17
13 Problem symptoms table
A | Wrong circuit confirmed |
B | Wrong parts confirmed |
B go to step 17
14 Check ecm power source circuit
15 Circuit inspection
A | Malfunction not confirmed |
B | Malfunction confirmed |
B go to step 18
16 Check for intermittent problems
Go to step 18
17 Parts inspection
18 Identification of problem
19 Adjustment, repair
20 Confirmation test
End
On–vehicle inspection
1. Inspect cooling system for leaks
Caution:
to avoid the danger of being burned, do not remove the radiator
cap while the engine and radiator are still hot, as fluid
and steam can be blown out under pressure.
fill the radiator with coolant and attach a radiator cap tester.
  ...
Inspection procedure
Hint:
hand–held tester only:
narrowing down the trouble area is possible by performing ”a/f control” active
test (heated oxygen
sensor or other trouble areas can be distinguished).
Perform active test using hand–held tester (a/f control).
Hint:
”a/f control” is the active test which cha ...
Standard bolt
How to determine bolt strength
Specified torque for standard bolts
How to determine nut strength
*: Nut with 1 or more marks on one side surface of the nut.
Hint:
use the nut with the same number of the nut strength classification or the
greater than the bolt strength classificati ...