Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Manual shifting test
1. Perform manual shifting test
Hint:
by this test, it can be determined whether the trouble is within
the electrical circuit or is a mechanical problem in the transaxle.
Disconnect the transmission wire connector.
inspect the manual driving operation.
Check that the shift and g ...
Replacement
1. Work for preventing gasoline from spilling out
2. Remove engine under cover rh
3. Drain coolant
4. Remove front wheel rh
5. Remove cylinder head cover no.2
Remove the 2 nuts, 2 clips and cylinder head cover.
6. Remove air cleaner hose no.1
loosen the 2 air cleaner hose ...
Replacement
1. Drain engine oil
remove the oil pan drain plug and drain the engine oil.
2. Removal & installation chain sub–assy
3. Remove chain vibration damper no.1
remove 2 bolts and chain vibration damper no. 1.
4. Remove oil pump assy
Remove the 5 bolts.
rem ...


