Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Changing the passkey
1 Select “Passkey” using . 2 Input
a 4 to 8-digit passkey using .
Input the number 1 digit at a time.
3 When the entire number to be registered as a passkey has been input, press
again.
If the passkey to be registered has 8 digits, pressing
again is not necessary. ...
Maintenance requirements
To ensure safe and economical
driving, day-to-day care
and regular maintenance
are essential. It is the
owner's responsibility to
perform regular checks.
Toyota recommends the
maintenance below.
■Repair and replacement
It is recommended that genuine
Toyota parts be used for repairs to
ensure perf ...
Adjustment
1. Inspect and adjust clutch pedal sub–assy
Turn over the floor carpet.
check that the pedal height is correct.
Pedal height from asphalt sheet:
135.8 – 145.8 Mm (5.346 – 5.740 In.)
adjust the pedal height.
Loosen the lock nut and turn the stopper bolt until
...