Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Steering wheel audio switches
Some audio features can be controlled using the switches on the steering wheel.
Operation may differ depending on the type of multimedia system or navigation
system. For details, refer to the manual provided with the multimedia system or
navigation system.
Operating the multimedia system using ...
Inspection procedure
Hint:
start the inspection from step 1 in case of using the hand–held tester and start
from step 2 in case of not
using the hand–held tester.
1 Read value of hand–held tester(skid control sensor)
Check that there is no difference between the speed value output from
the speed sensor ...
Overhaul
Hint: components:
1. Remove front wheel
2. Disconnect front stabilizer link assy lh
Remove the nut and disconnect the front stabilizer link
assy lh from the shock absorber assy front lh.
Hint:
if the ball joint turns together with the nut, use a hexagon (6 mm)
wrench to hold the st ...


