Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Replacement
1. Disconnect battery negative terminal
2. Remove engine under cover rh
3. Remove starter assy
Disconnect the starter connector.
open the terminal cover.
remove the nut, then disconnect the starter wire.
remove the 2 bolts, then remove the starter.
4. Install starter a ...
Horn
To sound the horn, press on or close to the
mark.
CAUTION
■Caution while driving
Do not adjust the steering wheel while driving.
Doing so may cause the driver to mishandle the vehicle and cause an accident,
resulting in death or serious injury.
■After adjusting the steering wh ...
Circuit description
Refer to dtcs p0100
Dtc no.
Dtc detection condition
Trouble area
P0101
After engine is warmed up, conditions (a) to (d) continue for
more than 10 seconds (2 trip detection logic):
engine speed less than 900 rpm
throttle valve fully closed
&nbs ...


