Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Automatic transaxle fluid (atm)
On–vehicle inspection
1. Check the fluid level
Hint:
drive the vehicle so that the engine and transaxle are at normal
operating temperature.
Fluid temperature: 70 – 80 °c (158 – 176 °f)
park the vehicle on a level surface and set the parking
brake.
with the engin ...
Toyota vehicle intrusion protection system
On–vehicle inspection
1. Outline of toyota vehicle intrusion protection (tvip) system
Hint:
the theft deterrent system has 2 modes; one is the active mode that is an
initially set mode and another is
the passive mode that can be switched on/off by the specified method (see step
4).
&nb ...
Front no.2 Speaker assy
Replacement
Hint: components:
1. Remove front armrest assy lh
2. Remove power window regulator master switch assy (w/ power window)
3. Remove front armrest base panel upper lh (w/o power window)
4. Remove front door window regulator handle assy (w/o power window)
5. Remove front door lower ...


