Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Inspection procedure
1 Inspect cruise control actuator assy
Inspect the cruise control actuator arm locking operation.
Turn the ignition switch to off.
Disconnect the cruise control actuator assy connector.
Connect the positive (+) lead from the battery to the
terminal 3 (l) of crui ...
Indicators
The indicators inform the driver of the operating state of the vehicle’s various
systems.
*1: Vehicles without a smart key system:
These lights turn on when the engine switch is turned to the “ON” position to indicate
that a system check is being performed. They will turn off after the ...
Inspection procedure
1 Check operation(stop lamp swtich assy)
Check that the stop light comes on when the brake pedal is depressed,
and turns off when the brake
pedal is released.
2 Input signal check
See input signal check on page 05–745.
check the indicator light when the brake pedal ...


