Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Key information
Keys
The following keys are provided with the vehicle.
► Vehicles without a smart key system
(type A)
1 Keys
2 Key number plate
► Vehicles without a smart key system (type
B)
1 Keys
Operating the wireless remote control function
2 Key number plate
► Vehicles ...
Windshield wipers and washer
Operating the wiper lever
The wiper operation is selected by moving the lever as follows. When intermittent
windshield wiper operation is selected, the wiper interval can be also adjusted.
1 Intermittent windshield wiper operation
2 Low speed windshield wiper operation
3 High speed windshield ...
Components
Washer fluid tank
Engine coolant reservoir
Fuse boxes
Engine oil filler cap
Engine oil level dipstick
Battery
Brake fluid reservoir
Radiator
Condenser
Electric cooling fan
Checking the engine oil
With the engine at operating
temperature and turned off,
check the oil level on the ...


