Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Replacement
Hint: components:
1. Discharge refrigerant from refrigeration system
sst 07110–58060 (07117–58080, 07117–58090, 07117–78050, 07117–88060,
07117–88070,
07117–88080)
2. Disconnect cooler refrigerant suction
hose no.1
Remove the bolt and disconnect the cooler refriger ...
Steering wheel audio switches
Some audio features can be controlled using the switches on the steering wheel.
Operation may differ depending on the type of audio system or navigation system.
For details, refer to the manual provided with the audio system or navigation system.
Operating the audio system using the steering whe ...
Inspection
1. Windshield wiper switch assy
Continuity check
check the continuity of each terminal of the connector.
Front wiper switch
Standard:
Front washer switch
Standard:
W/o intermittent time adjust:
intermittent operation check
connect the voltmeter (+) te ...


