Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Precaution
1. Notices when checking
power door lock/unlock function:
the wireless remote control function operates only when the following 3
conditions are met.
No key is inserted into the ignition key cylinder.
All the doors are closed. However, doors can be unlocked even wh ...
Adjustment
1. Put vehicle these conditions
tire inflation pressure is the specified value .
start the engine.
2. Adjust fog light aim
The fog light aim can be adjusting by moving the aiming
screw in the vertical direction.
Hint:
the optical aim moves upward when turning a scr ...
Inspection procedure
Hint:
the switch described in this text is a switch for transmitting signals which is
built in the door control transmitter.
1 Check wireless door lock control functions
Normal
2 Replace transmitter battery with normal one
After replacing the transmitter battery with a new or normal o ...


