Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Replacement
Hint: components:
1. Precaution
2. Disconnect battery negative terminal
3. Remove horn button assy
Place the front wheels facing straight ahead.
using a torx socket wrench (t30), loosen the 2 torx
screws until the groove along the screw circumference
catches on the screw ca ...
Pre–check
1. Pre–check
Check that the cruise control actuator assy, acceleration wire,
accelerator auto drive cable assy, and
link assy are installed correctly and that the wire and link are securely
connected.
check that the operating movement of the acceleration pedal, cruise
control actu ...
Inspection procedure
1 Check voltage at ig2 of airbag sensor assy center
Disconnect the negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
disconnect the connector of the airbag sensor assy center.
connect the negative (–) terminal cable to the battery,
and wa ...


