Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Unlocking and locking the doors from the inside
◆ Door lock switches
1 Locks all the doors
2 Unlocks all the doors
◆ Inside lock buttons
1 Locks the door
2 Unlocks the door
The front doors can be opened by pulling the inside handle even if the lock buttons
are in the lock position.
...
Circuit description
Hint:
these dtcs indicate a malfunction related to the primary circuit.
If dtc p0351 is displayed, check the no.1 Ignition coil with igniter
circuit.
If dtc p0352 is displayed, check the no.2 Ignition coil with igniter
circuit.
If dtc p0353 is displayed, check the no.3 Ignition coil ...
Circuit description
If the engine coolant temperature (ect) does not reach 75°c (167°f) despite
sufficient warm – up time has
elapsed.
Dtc no
Dtc detection condition
Trouble area
P0128
Condition (a), (b) and (c):
cold start
after engine is warmed up
& ...


