Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Inspection
1. Intake air flow meter sub–assy
Inspect the intake air flow meter resistance.
Using an ohmmeter, measure the resistance between
terminals tha and e2.
Resistance:
at –20 c (–4 f) 13.6 To 18.4 KΩ
at 20 c (68 f) 2.21 To 2.69 KΩ
at 60 c (140 f) 0.49 To 0.67 ...
Starting & charging
Preparation
Sst
Recomended tools
Equipment
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On–vehicle inspection
1. Connect hand–held tester:
connect the hand–held tester to the dlc3.
start the engine and run it at idle.
select the active test mode on the hand–held tester.
Hint:
please refer to the hand–held tester operator’s manual for further details.
2. Inspect actua ...