Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Inspection procedure
1 Check d squib circuit(airbag sensor assy center – horn button
assy)
Disconnect the negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
disconnect the connectors between the horn button assy
and the airbag sensor assy center.
for the oran ...
Vehicle lift and support locations
1. Notice about vehicle condition when jacking up
As a rule, the vehicle must be unloaded when jacking up. Never jack up
or lift up the vehicle loaded
with things of heavy weight.
when removing any parts of heavy weight like the engine and
transmission, the center of gravity of
...
Inspection
1. Thermostat
Hint:
the thermostat is numbered with the valve opening temperature.
Immerse the thermostat in water and gradually heat the
water.
check the valve opening temperature.
Valve opening temperature:
80 to 84 c (176 to 183 f)
Hint:
if the valve opening temperatur ...