Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Circuit description
The o/d main switch (transmission control switch) is a momentary type switch.
When pressing the o/d main
switch, the o/d off indicator light lights up and the ecm prohibits shifting
into o/d, and when pressing it
once again, the o/d off indicator light goes off and the ecm allows shifting
in ...
Pre–check
1. Diagnosis check
Starting diagnosis mode (service check mode)
turn off the audio system and turn the ig switch to
acc. While pressing the preset switches ”1” and ”6”
at the same time, press ”cd” 3 times.
Reference:
beep sound is given 3 times and the sys ...
Data list/active test
1. Data list
Hint:
using the data list displayed by the hand–held tester or the obd ii scan tool,
you can read the value of
the switches, sensors, actuators and so on without parts removal. Reading the
data list as a first step
of troubleshooting is one method to shorten diagnostic time.
...