Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Window lock switch
Press the switch to lock the passenger window switches.
Use this switch to prevent children from accidentally opening or closing a passenger
window.
■The power windows can be operated when
► Vehicles without a smart key system
The engine switch is in the “ON” position.
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Inspection procedure
1 Inspect fuse(ecu–ig fuse)
Remove ecu–ig fuse from the instrument panel j/b.
check continuity of ecu–ig fuse.
Ok:
continuity
2 Inspect battery
Ok:
voltage: 10 – 14 v
3 Inspect skid control ecu connector(ig1 terminal voltage)
In case of using hand–held te ...
Symptom confirmation and diagnostic trouble code
Hint:
the diagnostic system in corolla has various functions. The first
function is the diagnostic trouble
code (dtc) check, in which a malfunction in the signal circuits to the ecu
is stored in code form in
the ecu memory. Another function is the input signal check, which checks if
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