Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Diagnostics
Preparation
Sst
09816–30010
Oil pressure switch socket
Sfi system
09843–18040
Diagnosis check wire no.2
Sfi system
supplemental restraint
system
Recomended tools
09082–00040
Toyota electrical tester
Sfi system
supplemen ...
Inspection procedure
1 Check wire harness(dlc3 – airbag sensor assy center)
Turn the ignition switch to the lock position.
disconnect the aribag sensor assy center connector.
measure the resistance according to the value(s) in the
table below.
Standard:
2 Check wire harness(cg of dl ...
Safety information for
Safety Connect
Important! Read this information
before using Safety Connect.
■ Exposure to radio frequency
signals
The Safety Connect system
installed in your vehicle is a
low-power radio transmitter and
receiver. It receives and also
sends out radio frequency (RF)
signals.
In August 1996, the Federal
Communica ...


