Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Seat belt pretensioners (front seats)
The pretensioners help the seat belts to quickly restrain the occupants by retracting
the seat belts when the vehicle is subjected to certain types of severe frontal
or side collision.
The pretensioners do not activate in the event of a minor frontal impact, a minor
side impact, a rear impact ...
Cleaning and protecting the vehicle exterior
Perform the following to protect the vehicle and maintain it in prime condition:
● Working from top to bottom, liberally apply water to the vehicle body, wheel
wells and underside of the vehicle to remove any dirt and dust.
● Wash the vehicle body using a sponge or soft cloth, such a ...
Power outlet
Please use as a power supply for electronic goods that use less than 12 VDC/10
A (power consumption of 120 W).
Open the lid.
■The power outlet can be used when
► Vehicles without a smart key system
The engine switch is in the “ACC” or “ON” position.
► Vehicles with ...


