Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Inspection procedure
1 Inspect parking brake switch circuit
Check for open and short circuit in parking brake switch circuit
2 Inspect brake fluid level warning switch circuit
Check the brake fluid level in reservoir.
check for open and shot circuit in brake fluid level warning
switch circuit
...
Adjustment
1. Remove rear wheel
2. Adjust rear drum brake shoe clearance
3. Install rear wheel
torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
4. Inspect parking brake lever travel
pull the parking brake lever to the fully applied position, and
count the number of clicks.
Parking brake lever tr ...
What to do if... (Troubleshooting)
If you have a problem, check the following before contacting your Toyota dealer.
The doors cannot be locked, unlocked, opened or closed
You lose your keys
● If you lose your keys or mechanical keys, new genuine keys or mechanical keys
can be made by your Toyota dealer.
● If you lo ...


