Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
SRS airbags
The SRS airbags inflate when the vehicle is subjected to certain types of
severe impacts that may cause significant injury to the occupants. They work together
with the seat belts to help reduce the risk of death or serious injury.
◆ SRS front airbags
1 SRS driver airbag/front passenge ...
Inspection procedure
1 Check operation(starter)
Check that the starter operates normally and that the engine starts.
2 Input signal check
See input signal check on page 05–745.
check the indicator light when shifting into except d position.
Ok:
the indicator light goes off when shifting ...
Overhaul
Hint:
overhaul the rh side by the same procedure as the lh side.
1. Remove front wheel
2. Drain brake fluid
Notice:
wash the brake fluid off immediately if it comes into contact with any painted
surface.
3. Remove front disc brake cylinder sub–assy
Remove the union bolt and gasket ...


