Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Rear axle lh hub bolt
Replacement
Hint: components:
1. Remove rear wheel
2. Remove rear brake drum sub–assy
3. Remove rear axle lh hub bolt
Using sst and a hammer handle or an equivalent, remove
the lh hub bolt.
Sst 09628–10011
4. Install rear axle lh hub bolt
Install a washer and nut to a ...
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
Disconnect the wire clamp from the wire clip on the rectifire
end frame.
remove the rubber cap and nut, and disconnect the alternator
wire.
disconnect the ...
On–vehicle inspection
1. Inspection throttle body idle speed control valve assy
Notice:
it is impossible to check the resister value and the operation
of isc valve by itself, because the isc valve
has an ic circuit inside it, which transforms the duty
signal from the ecm to the derive signal.
After check ...


