Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
On–vehicle inspection
Notice:
”cold” and ”hot” in these sentences express the temperature of the coils
themselves. ”Cold” is from
–10 c (14 f) to 50 c (122 f) and ”hot” is from 50 c (122 f) to 100 c (212 f).
1. Inspect ignition coil (with igniter) and spark test
confirm dtc.
Notice:
...
Using the interior lights
Interior lights list
1 Front interior light/personal lights
2 Rear interior light
3 Engine switch light (vehicles with a smart key system)
Front interior light/personal lights
■ Front interior light
► Type A
► Type B
1 Off
2 Door position
3 On
■ Personal li ...
Tire & wheel
Wheel and tire system
Inspection
1. Inspect tire
check the tires for wear and proper inflation pressure.
Cold tire inflation pressure:
Using a dial indicator, check the tire runout.
Tire runout: 3.0 Mm (0.118 In.) Or less
2. Rotate tire
Hint:
see the illustration ...


