Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Circuit description
Refer to dtc p0335
Dtc no.
Dtc detection condition
Trouble area
P0016
Deviation in crankshaft position sensor signal and camshaft
position sensor signal (2 trip detection logic)
Mechanical system (timing chain has jumped a tooth, chain
stretch ...
If you have a flat tire
Your vehicle is equipped
with a spare tire. The flat tire
can be replaced with the
spare tire.
WARNING
■If you have a flat tire
Do not continue driving with a flat
tire. Driving even a short distance
with a flat tire can damage the tire
and the wheel beyond repair,
which could result in an acciden ...
Circuit description
Refer to dtc p0120
Dtc no.
Dtc detection condition
Trouble area
P0121
The following condition is met 4 times. After the vehicle speed
has exceeded 19 mph (30 km/h) once, the throttle position
sensor output value is out of normal range when the throttle
...


