Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Operating instructions
Turning the end of the lever turns on the lights as follows:
► Type A
1 The daytime running lights turn
on.
2 The side marker, parking, tail,
license plate, daytime running lights and instrument panel lights turn on.
3 The headlights and all the lights
listed above (except daytime ...
How to proceed with troubleshooting
1 Vehicle brought to workshop
2 Customer problem analysis
3 Problem symptom confirmation
4 Circuit inspection
5 Repair or replace
6 Confirmation test
7 End
Customer problem analysis check
...
Fuel system
Precaution
1. Before working on fuel system, disconnect negative (–) terminal cable
from
battery
2. Do not smoke or work near an open flame when working on fuel system
3. Keep gasoline away from rubber or leather parts
4. Work for prevent gasoline from spilling out
Remove the rear s ...


