Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Auto connection
To turn auto connection mode on, set “Bluetooth* Power” to on.
When you register a phone, auto connection will be activated. Always set it to
this mode and leave the Bluetooth® phone in a place where a connection can be established.
When the engine switch is turned to ACCESSORY or ON <IG ...
On–vehicle inspection
1. Inspect pressure switch no.1.
Magnetic clutch control:
inspect pressure switch operation.
Set on the manifold gauge set.
Connect the positive (+) lead from the ohmmeter to
terminal 4 and the negative (–) lead to terminal 1.
Check continuity between termin ...
Inspection procedure
1 Check door lock
When the door does not operate manually, proceed to ”a”.
when the door does not operate via the key, proceed to ”b”.
2 Inspect door lock control switch
W/ power window:
remove the power window regulator master switch assy.
Inspect th ...


