Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Inspection procedure
Hint:
start the inspection from step 1 in case of using the hand–held tester and start
from step 2 in case of not
using the hand–held tester.
1 Perform active test by hand–held tester(abs motor relay)
Check the operation sound of the abs motor individually when operaing it
with the ...
Changing the engine switch positions
1 “LOCK”
The steering wheel is locked and the key can be removed. (Vehicles with an automatic
transmission or continuously variable transmission: The key can be removed only
when the shift lever is in P.) 2 “ACC”
Some electrical components such as the audio system can be used.
3 “ON ...
Inspection procedure
Hint:
if dtcs p0115, p0116, p0117, p0118 and p0125 are output
simultaneously, the engine coolant temperature
sensor circuit may be open or short. Perform the troubleshooting of dtc
p0115, p0117 or
p0118 first.
Read freeze frame data using the hand-held tester or the obd ii scan
to ...


