Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Folding the mirrors
Push the mirror back in the direction of the vehicle’s rear.
■Mirror angle can be adjusted when
► Vehicles without a smart key system
The engine switch is in the “ACC” or “ON” position.
►Vehicles with a smart key system
The engine switch is in ACCESSORY or IGNITION ...
Symptom simulation
Hint:
the most difficult case in troubleshooting is when no symptoms occurs. In such
cases, a thorough customer
problem analysis must be carried out. Then the same or similar conditions and
environment in which the
problem occurred in the customer’s vehicle should be simulated. No matter ho ...
Combination meter assy
Overhaul
Hint: components:
1. Remove meter hood sub–assy
2. Remove combination meter assy
Remove the screw.
disengage the 2 clips as shown in the illustration.
disconnect the connector, then remove the combination
meter.
3. Remove combination meter glass
Di ...