Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Overhaul
Hint: components:
1. Discharge refrigerant from refrigeration system
sst 07110–58060 (07117–58080, 07117–58090, 07117–78050, 07117–88060,
07117–88070,
07117–88080)
2. Disconnect cooler refrigerant liquid pipe a
Remove the bolt and disconnect the cooler refrigerant liqui ...
Inspection procedure
1 Check side air bag sensor assy rh
Sst 09843–18040
Connect the negative (–) terminal cable to the battery,
and wait at least for 2 seconds.
turn the ignition switch to on, and wait at least for 20 seconds.
clear the dtc stored in memory .
turn the ignition swi ...
Malfunction in clock
Wiring diagram
Inspection procedure
1 Inspect fuse
Check the continuity in cig fuse.
check the continuity in dome fuse.
2 Inspect harness or connector
Check voltage.
Remove the clock assy with connector still connected.
Measure voltage between ter ...


