Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Replacement
Hint: components:
1. Precaution
2. Disconnect battery negative terminal
3. Remove parking brake hole cover sub–assy
4. Remove floor shift shift lever knob sub–assy (m/t transaxle)
5. Remove shifting hole cover sub–assy (m/t transaxle)
6. Remove console panel upper
7. Remove conso ...
SRS airbags
The SRS airbags inflate when the vehicle is subjected to certain types of
severe impacts that may cause significant injury to the occupants. They work together
with the seat belts to help reduce the risk of death or serious injury.
◆ SRS front airbags
1 SRS driver airbag/front passenge ...
How to proceed with troubleshooting
Hint:
carry out troubleshooting in accordance with the procedures on the following
page. Here, only the basic
procedures are shown. Details are provided in the diagnostics section, showing
the most effective methods
for each circuit. Confirm the troubleshooting procedures first for the releva ...


