Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Tire inflation pressure
Checking the specified
tire inflation pressure
The recommended cold tire
inflation pressure and tire size
are displayed on the tire and
loading information label.
Inspection and adjustment
procedure
Tire valve
Tire pressure gauge
1. Remove the tire valve cap.
2. Press the tip of the tire pres ...
Wiring
Power source
Location
...
For vehicles equipped with catalytic converter
Caution:
if large amount of unburned fuel flows into the converter, it may cause
overheating and a fire hazard.
To prevent this, observe the following precautions.
Use only unleaded gasoline.
avoid prolonged idling.
Avoid running the engine at idle speed for more than 20 minutes. ...


