Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Sliding roof/convertible
Service data
Torque specification
Engine hood/door
Torque specification
Exterior/interior trim
Torque specification
Cruise control
Service data
Torque specification
...
Overhaul
Hint:
overhaul the rh side by the same procedure as the lh side.
1. Remove front wheel
2. Drain brake fluid
Notice:
wash the brake fluid off immediately if it comes into contact with any painted
surface.
3. Remove front disc brake cylinder sub–assy
Remove the union bolt and gasket ...
Customization
Customizable features
Your vehicle includes a variety
of electronic features
that can be personalized to
suit your preferences. The
settings of these features
can be changed using the
multi-information display,
the audio system screen, or
at your Toyota dealer.
Customizing vehicle features
■ Chang ...