Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Inspection procedure
1 Check p/t squib(rh) circuit(airbag sensor assy center – front
seat outer belt assy rh)
Disconnect the negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
disconnect the connectors between the airbag sensor
assy center and the seat belt pretensio ...
Ecm (1zz–fe)
Replacement
1. Disconnect battery negative terminal
2. Remove glove compartment door assy
3. Remove ecm
Remove the 2 clips using a clip remover. Then, open the
cover.
Disconnect the 4 ecm connectors.
remove the wire harness from the wire harness clamp.
Remove the 2 ...
Standard bolt
How to determine bolt strength
Specified torque for standard bolts
How to determine nut strength
*: Nut with 1 or more marks on one side surface of the nut.
Hint:
use the nut with the same number of the nut strength classification or the
greater than the bolt strength classificati ...


