Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Replacement
Hint: components:
1. Remove floor shift shift lever knob sub–assy
2. Remove console panel upper
3. Remove parking brake hole cover sub–assy
4. Remove console box sub–assy rear
5. Separate floor shift cable transmission control shift
Separate the end of the shift cable from the ...
How to proceed with troubleshooting
The hand–held tester can be used at step 4, 6, 8 and 9.
1 Vehicle brought to workshop
2 Customer problem analysis
3 Warning light check
4 The dtcs check (present and past dtcs)
5 The dtcs chart
6 Circuit inspection
7 Repair
8 Clear the dtcs (present and past dtcs)
9 The dt ...
Circuit description
The crankshaft position sensor (ne signal) consists of a magnet, iron core
and pickup coil.
The ne signal plate (crankshaft position sensor plate) has 34 teeth and is
installed on the crankshaft. The
ne signal sensor generates 34 signals for each engine revolution. This sensor
monitors a p ...


