Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Precaution
1. Work precautions
(A) vehicle protection
(1) when welding, cover glass, seats, carpets, etc. With
heat resistant fireploof covers to protect them.
(B) safety
(1) never stand in the path of the chain when using a puller
on the body or frame, and be sure to attach a safety
cable.
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Cd sound skips
Inspection procedure
1 Disc cleaning
Disk cleaning
) if the disk gets dirty, clean the disk by wiping the surface
from the center to outside in the radial directions
with a soft cloth.
Notice:
do not use a conventional record cleaner or anti–static preservative.
Standard: ...
On–vehicle inspection
1. Inspect refrigerant pressure with manifold gauge set
this is a method in witch the trouble is located by using
a manifold gauge set. Read the manifold gauge pressure
when the these conditions are established.
Test conditions:
temperature at the air inlet with the switch set
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