Toyota Corolla Repair Manual: Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Inspection
1. Inspect water pump assy
Visually check the drain hole for coolant leakage.
...
Radiator assy
Replacement
1. Drain coolant
2. Separate radiator hose inlet
3. Separate radiator hose outlet
4. Separate oil cooler inlet tube no.1
5. Separate oil cooler outlet tube no.1
6. Remove radiator as ...
Other materials:
Customer problem analysis
Hint:
in troubleshooting, the problem symptoms must be confirmed
accurately, meaning that all preconceptions
must be set aside in order to make an accurate judgement. To ascertain what
the problem symptoms
are, it is extremely important to ask the customer about the problem and
cond ...
Overhaul
Hint:
overhaul the rh side by the same procedures with lh side.
1. Remove rear wheel
2. Drain brake fluid
Notice:
wash the brake fluid off immediately if it comes into contact with any painted
surface.
3. Remove rear brake drum sub–assy
Release the parking brake lever, and remove the ...
Inspection procedure
1 Inspect dlc3 terminal voltage(tc terminal)
Turn the ignition switch to on.
measure voltage between terminals tc and cg of dlc3.
Ok:
voltage: 10 – 14 v
2 Check harness and connector(dlc3 – body ground)
Check for open and short circuit in harness and connector between ...
