Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Radiator assy
Toyota Corolla (E120): Radiator assy
Replacement
1. Drain coolant
2. Separate radiator hose inlet
3. Separate radiator hose outlet
4. Separate oil cooler inlet tube no.1
5. Separate oil cooler outlet tube no.1
6. Remove radiator assy
- disconnect the fan motor connector.
- disconnect two clamps for wire–harness from fan–shroud.
- remove the two fan mount bolts.
- remove the fan w/motor.
7. Add coolant
8. Check engine coolant leak
Other materials:
Engine assembly
Inspection
1. Inspect coolant
2. Inspect engine oil
3. Inspect battery
4. Inspect air cleaner filter element sub–assy
5. Inspect spark plug
6. Inspect fan and generator v belt
Hint:
you don’t need to check the belt deflection because auto tensioner is adopted.
7. Inspect ignition ti ...
Wiring diagram
1 Inspect terminal voltage(pi)
(a) turn
Turn the ignition switch to on.
measure voltage between terminal 5 (pi) of cruise control
ecu assy and body ground, when the cruise control main
switch button is on and off.
Ok:
2 Inspect combination meter assy
3 Check harn ...
Inspection procedure
1 Check security indicator light
Set the system in 30 seconds after filliping the security indicator to
check if the alarm is triggered.
2 Check glass breakage sensor ecu (glass breakage sensor)
Check the continuity and voltage of the glass breakage
sensor ecu, as shown in th ...