Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Radiator assy
Toyota Corolla (E120): Radiator assy
Replacement
1. Drain coolant
2. Separate radiator hose inlet
3. Separate radiator hose outlet
4. Separate oil cooler inlet tube no.1
5. Separate oil cooler outlet tube no.1
6. Remove radiator assy
- disconnect the fan motor connector.
- disconnect two clamps for wire–harness from fan–shroud.
- remove the two fan mount bolts.
- remove the fan w/motor.
7. Add coolant
8. Check engine coolant leak
Other materials:
Precaution
Caution:
the corolla is equipped with srs, which comprises a driver airbag,
front passenger airbag
and side airbag. Failure to carry out service operations in the correct
sequence could cause
the srs to unexpectedly deploy during servicing, possibly leading to a
serious accident. Fu ...
Overhaul
1. Remove oil filler cap sub–assy
Remove the oil filler cap from the cylinder head cover.
2. Remove oil filler cap gasket
Using a screwdriver, remove the gasket from the oil filler
cap.
3. Remove ventilation valve sub–assy
Remove the ventilation valve from the cyl ...
Inspection procedure
Hint:
start the inspection from step 1 in case of using the hand–held tester and start
from step 2 in case of not
using the hand–held tester.
1 Read value of hand–held tester(front speed sensor)
Select the datalist mode on the hand–held tester.
check that there is no differe ...