Toyota Corolla (E120): Replacement

1. Remove engine under cover rh

2. Drain coolant

3. Remove fan and generator v belt

4. Remove generator assy

4. Remove generator assy

  1. Disconnect the wire clamp from the wire clip on the rectifire end frame.
  2.  remove the rubber cap and nut, and disconnect the alternator wire.
  3.  disconnect the alternator connector.

  1. Remove the 2 bolts and alternator.

5. Remove water pump assy

  1. Remove the 6 bolts, water pump and o–ring.

6. Install water pump assy

  1. Place a new o–ring on the timing chain cover.
  2.  install the water pump with the 6 bolts.

    Torque:
    bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)

7. Install generator assy

Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf) 14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)

8. Add coolant

9. Check engine coolant leak

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    Inspection procedure
    1 Inspect ecm(+b voltage) Turn the ignition switch on.  measure the voltage between the terminals of the e4 and e6 ecm connectors. Standard: 2 Check harness and connector(ecm – body ground) Disconnect the e4 ecm connector. check the resistance between the wire ...

    Terminals of ecu
    Oscilloscope wave (*1) Hint: terminal: od – gnd gauge set: 5 v / div, 50 ms / div condition: during cruise control driving o/d switch on. ...

    Circuit description
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