Toyota Corolla (E120): Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water pump assy
- Remove the 6 bolts, water pump and o–ring.
6. Install water pump assy
- Place a new o–ring on the timing chain cover.
- install the water pump with the 6 bolts.
Torque:
bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)
7. Install generator assy
Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)
8. Add coolant
9. Check engine coolant leak
Other materials:
Checking monitor status
Hint:
”monitor result” indicates normal or malfunction of each
component and system when judgment has done.
1. How to read data
Connect the hand–held tester to the dlc 3.
enter ”monitor result” from ”diagnosis / enhanced
obd ii / monitor info / monitor result”
on ...
Adding the washer fluid
Add washer fluid in the following
situations:
A washer does not work.
The warning message
appears on the multi-information
display.
WARNING
■When adding washer fluid
Do not add washer fluid when the
engine is hot or running as
washer fluid contains alcohol and
may catch fire if spilled on t ...
Overhaul
1. Remove generator pulley
Sst 09820–63010 (09820–06010, 09820–06020)
Hint:
Hold sst 1 – a with a torque wrench, and tighten sst 1
– b clockwise to the specified torque.
Torque: 39 nvm (398 Kgf·cm, 29 ft·lbf)
Notice:
check that sst is secured to the rotor shaft.
...