Toyota Corolla (E120): Replacement

1. Remove engine under cover rh

2. Drain coolant

3. Remove fan and generator v belt

4. Remove generator assy

4. Remove generator assy

  1. Disconnect the wire clamp from the wire clip on the rectifire end frame.
  2.  remove the rubber cap and nut, and disconnect the alternator wire.
  3.  disconnect the alternator connector.

  1. Remove the 2 bolts and alternator.

5. Remove water pump assy

  1. Remove the 6 bolts, water pump and o–ring.

6. Install water pump assy

  1. Place a new o–ring on the timing chain cover.
  2.  install the water pump with the 6 bolts.

    Torque:
    bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)

7. Install generator assy

Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf) 14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)

8. Add coolant

9. Check engine coolant leak

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    Only in an emergency, such as if it becomes impossible to stop the vehicle in the normal way, stop the vehicle using the following procedure: Stopping the vehicle 1. Steadily step on the brake pedal with both feet and firmly depress it. Do not pump the brake pedal repeatedly as this will increase t ...

    Inspection procedure
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    Replacement
    Hint: components: 1. Precaution 2. Disconnect battery negative terminal 3. Remove air bag front rh sensor Disconnect the connector from the airbag front rh sensor.  remove the 2 bolts and airbag front rh sensor. 4. Inspect air bag front rh sensor 5. Install air bag front rh ...