Toyota Corolla (E120): Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water pump assy

- Remove the 6 bolts, water pump and o–ring.
6. Install water pump assy

- Place a new o–ring on the timing chain cover.
- install the water pump with the 6 bolts.
Torque:
bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)
7. Install generator assy
Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)
8. Add coolant
9. Check engine coolant leak
Other materials:
Spiral cable sub–assy
Components
Replacement
Hint: components:
1. Precaution
2. Disconnect battery negative terminal
3. Place front wheels facing straight ahead
check that the front wheels are facing straight ahead.
4. Remove horn button assy
5. Remove steering wheel assy
sst 09950–50013 ...
Lubrication system
*: The engine oil capacity is a reference quantity to be used when changing the
engine oil. Warm up and turn off the engine, wait more than 5 minutes, and check
the oil level on the dipstick.
■ Engine oil selection
“Toyota Genuine Motor Oil” is used in your Toyota vehicle. Use Toyo ...
How to proceed with troubleshooting
1 Vehicle brought in
2 Customer problem analysis check and symptom check
3 Problem symptoms table
Without applicable symptoms, proceed to ”a”
with applicable symptoms, proceed to ”b”
4 Perform troubleshooting in the following method, depending on
malfunction symptom ...


