Toyota Corolla (E120): Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water pump assy
- Remove the 6 bolts, water pump and o–ring.
6. Install water pump assy
- Place a new o–ring on the timing chain cover.
- install the water pump with the 6 bolts.
Torque:
bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)
7. Install generator assy
Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)
8. Add coolant
9. Check engine coolant leak
Other materials:
Confirmation driving pattern
Connect the hand–held tester or the obd ii scan tool to the dlc3.
record dtcs and the freeze frame data.
set the check mode using the hand–held tester .
read the value on the misfire counter for each cylinder when
idling. If the value is displayed on the
misfire c ...
On–vehicle inspection
1. Inspect speedometer
check the operation.
Using a speedometer tester, inspect the speedometer fro allowable
indication error and check
the operation of the odometer.
Reference:
Notice:
tire wear and tire over or under inflation will increase the indication error.
...
How to proceed with troubleshooting
1 Vehicle brought to workshop
2 Customer problem analysis
3 Check and clear dtc
4 Problem symptom confirmation
5 Symptom simulation
6 Dtc check
7 Dtc chart
8 Problem symptoms table
9 Circuit inspection
10 Identification of problem
11 Parts inspection
12 Repair
1 ...