Toyota Corolla (E120): Replacement

1. Remove engine under cover rh

2. Drain coolant

3. Remove fan and generator v belt

4. Remove generator assy

4. Remove generator assy

  1. Disconnect the wire clamp from the wire clip on the rectifire end frame.
  2.  remove the rubber cap and nut, and disconnect the alternator wire.
  3.  disconnect the alternator connector.

  1. Remove the 2 bolts and alternator.

5. Remove water pump assy

  1. Remove the 6 bolts, water pump and o–ring.

6. Install water pump assy

  1. Place a new o–ring on the timing chain cover.
  2.  install the water pump with the 6 bolts.

    Torque:
    bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)

7. Install generator assy

Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf) 14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)

8. Add coolant

9. Check engine coolant leak

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    Key information
    Keys The following keys are provided with the vehicle. ►  Vehicles without a smart key system (type A) 1 Keys 2 Key number plate ► Vehicles without a smart key system (type B) 1 Keys Operating the wireless remote control function 2 Key number plate ► Vehicles ...

    Inspection procedure
    1 Check operation(overdrive) Drive the vehicle after the engine warms up.  check that overdrive on e off occurs by an operation of the o/d switch on–off. 2 Inspect terminal voltage(od) Remove the cruise control ecu assy with the connector still connected.  tur ...

    On–vehicle inspection
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