Toyota Corolla (E120): Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water pump assy

- Remove the 6 bolts, water pump and o–ring.
6. Install water pump assy

- Place a new o–ring on the timing chain cover.
- install the water pump with the 6 bolts.
Torque:
bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)
7. Install generator assy
Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)
8. Add coolant
9. Check engine coolant leak
Other materials:
Inspection procedure
1 Check operation(overdrive)
Drive the vehicle after the engine warms up.
check that overdrive on e off occurs by an operation of the o/d
switch on–off.
2 Inspect terminal voltage(od)
Remove the cruise control ecu assy with the connector
still connected.
tur ...
Body panel undercoating areas
Apply pastar uwe or pastar uc to the chassis, floor underside, sheet metal
fitting weld points of the body, and
inside of the wheel house to prevent rust and noise, as well as protect the body
from flying rocks.
Hint:
work must be performed while wearing the appropriate protective ...
Interior
SRS airbags
Floor mats
Front seats
Head restraints
Seat belts
Console box
Inside lock buttons
Cup holders
Rear seats
Rear seat heater switches*
*: If equipped
■Ceiling
Inside rear view mirror
Sun visors
Vanity mirrors
Vanity lights*
Interior lights/personal lights
Moon roof sw ...


