Toyota Corolla (E120): Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water pump assy

- Remove the 6 bolts, water pump and o–ring.
6. Install water pump assy

- Place a new o–ring on the timing chain cover.
- install the water pump with the 6 bolts.
Torque:
bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)
7. Install generator assy
Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)
8. Add coolant
9. Check engine coolant leak
Other materials:
Key information
Keys
The following keys are provided with the vehicle.
► Vehicles without a smart key system
(type A)
1 Keys
2 Key number plate
► Vehicles without a smart key system (type
B)
1 Keys
Operating the wireless remote control function
2 Key number plate
► Vehicles ...
Inspection procedure
1 Check operation(overdrive)
Drive the vehicle after the engine warms up.
check that overdrive on e off occurs by an operation of the o/d
switch on–off.
2 Inspect terminal voltage(od)
Remove the cruise control ecu assy with the connector
still connected.
tur ...
On–vehicle inspection
1. Washer motor
Operation check
pour the water into the washer jar with the washer
motor and the pump installed to the washer jar assy.
Connect the battery (+) to terminal 2 of the washer
motor and the pump, the battery (–) to terminal 1 of
the washer motor and the pump ...


