Toyota Corolla (E120): Replacement

1. Remove engine under cover rh

2. Drain coolant

3. Remove fan and generator v belt

4. Remove generator assy

4. Remove generator assy

  1. Disconnect the wire clamp from the wire clip on the rectifire end frame.
  2.  remove the rubber cap and nut, and disconnect the alternator wire.
  3.  disconnect the alternator connector.

  1. Remove the 2 bolts and alternator.

5. Remove water pump assy

  1. Remove the 6 bolts, water pump and o–ring.

6. Install water pump assy

  1. Place a new o–ring on the timing chain cover.
  2.  install the water pump with the 6 bolts.

    Torque:
    bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)

7. Install generator assy

Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf) 14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)

8. Add coolant

9. Check engine coolant leak

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    Circuit description
    Refer to dtc p0010 Dtc no. Dtc detection condition Trouble area P0011 Condition (a) or (b) continues after engine is warmed up and engine speed at 550 to 4,000 rpm (problem of the advanced ocv):  valve timing does not change from current valve tim ...

    How to proceed with troubleshooting
    Troubleshoot in accordance with the procedure on the following pages. 1 Vehicle brought to workshop 2 Customer problem analysis check and symptom check Without applicable symptoms, proceed to ”a”.  with applicable symptoms, proceed to ”b”. 3 Symptom simulation 4 Prob ...

    On–vehicle inspection
    1. Inspect front axle hub bearing  remove the front wheel.  separate the front disc brake caliper assy .  remove the front disc.  inspect the bearing backlash. Using a dial indicator, check the backlash near the center of the axle hub. Maximum: 0.05 Mm (0. ...