1. Remove engine under cover rh
2. Drain coolant
3. Remove front wheel rh
4. Remove cylinder head cover no.2
5. Remove fan and generator v belt
6. Separate vane pump assy
Ntice:
do not disconnect the hose.
7. Remove generator assy
8. Remove engine mounting insulator sub–assy rh
9. Disconnect engine wire
10. Remove ignition coil assy
11. Disconnect ventilation hose
12. Disconnect ventilation hose no.2
13. Remove cylinder head cover sub–assy
14. Set no. 1 Cylinder to tdc/compression
Hint
: if not, turn the crankshaft 1 revolution (360 ) and align the marks as above.
15. Remove crankshaft pulley
Sst 09960–10010 (09962–01000, 09963–01000)
16. Remove v–ribbed belt tensioner assy
Hint
: handle a jack up and down to remove the bolt.
17. Remove water pump assy
18. Remove transverse engine engine mounting bracket
19. Remove crank position sensor
20. Remove chain tensioner assy no.1
Notice
: be sure not to revolve the crankshaft without the chain tensioner.
21. Remove timing chain or belt cover sub–assy
Notice
: be careful no tot damage the contact surfaces of the timing chain cover, cylinder head and cylinder block.
22. Remove timing gear cover oil seal
23. Remove crankshaft position sensor plate no.1
24. Remove chain tensioner slipper
25. Remove chain sub–assy
Notice
:
26. Install chain sub–assy
Hint
: three yellow color links are on the chain.
Sst 09223–22010
27. Install chain tensioner slipper
Torque: 19 nvm (194 Kgf·cm, 14 ft·lbf)
28. Install crankshaft position sensor plate no.1
29. Install timing gear cover oil seal
Sst 09223–22010
N
otice
: keep the lip off foreign materials.
30. Install timing chain or belt cover sub–assy
Seal packing: water pump part part no. 08826–00100 Or equivalent other part part no. 08826–00080 Or equivalent.
Notice
:
Torque:
a: 13 nvm (133 Kgf·cm, 10 ft·lbf)
b: 19 nvm (194 Kgf·cm, 14 ft·lbf)
Torque: 9.5 Nvm (97 Kgf·cm, 84 in.Vlbf)
31. Install chain tensioner assy no.1
Torque: 9.0 Nvm (92 Kgf·cm, 80 in.Vlbf)
N
otice
: when installing the tensioner, set the hook again if the hook release the plunger.
32. Install crank position sensor
Torque: 9.0 Nvm (92 Kgf·cm, 80 in.Vlbf)
33. Install transverse engine engine mounting bracket
Torque: 47 nvm (479 Kgf·cm, 35 ft·lbf)
34. Install water pump assy
35. Install v–ribbed belt tensioner assy
Torque:
nut 29 nvm (296 Kgf·cm, 21 ft·lbf)
bolt 69 nvm (704 Kgf·cm, 51 ft·lbf)
36. Install crankshaft pulley
Sst 09960–10010 (09962–01000, 09963–01000) torque: 138 nvm (1,407 Kgf·cm, 102 ft·lbf)
Hint
: if the plunger does not spring out, press the slipper into the chain tensioner with a screwdriver so that the hook is released from the knock pin and the plunger springs out.
37. Install cylinder head cover sub–assy
Seal packing: part no. 08826–00080 Or equivalent
N
otice
:
Torque:
a 11 nvm (112 Kgf·cm, 8 ft·lbf)
b 9.0 Nvm (92 Kgf·cm, 80 in.Vlbf)
38. Install ignition coil assy
Torque: 9.0 Nvm (92 Kgf·cm, 80 in.Vlbf)
39. Install engine wire
Torque: 9.0 Nvm (92 Kgf·cm, 80 in.Vlbf)
40. Install engine mounting insulator sub–assy rh
Torque: 52 nvm (530 Kgf·cm, 38 ft·lbf)
41. Install generator assy
42. Install vane pump assy
43. Install cylinder head cover no.2
Torque: 7.0 Nvm (71 Kgf·cm, 62 in.Vlbf)
44. Install front wheel rh torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
45. Add coolant
46. Check engine coolant leak
47. Check engine oil leak
What to do if... (Troubleshooting)
If you have a problem, check the following before contacting your Toyota dealer.
The doors cannot be locked, unlocked, opened or closed
You lose your keys
● If you lose your keys or mechanical keys, new genuine keys or mechanical keys
can be made by your Toyota dealer.
● If you lo ...
Circuit description
1 Check p squib circuit(airbag sensor assy center – instrument
panel passenger airbag assy)
Disconnect the negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
disconnect the connectors between the airbag sensor
assy center and the instrument panel pas ...
Inspection procedure
1 Check side squib(lh) circuit(airbag sensor assy center – front
seat airbag assy lh)
Disconnect the negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
disconnect the connectors between the airbag sensor
assy center and the front seat airbag assy (lh ...