Toyota Corolla (E120) 2002–2008 Repair Manual / Exhaust / Removal & installation and disassembly & reassembly
Toyota Corolla (E120): Removal & installation and disassembly & reassembly
1. Remove oxygen sensor
- Remove a clip and tear off the floor mat.
- disconnect a oxygen sensor connector.
- Remove the oxygen sensor.
2. Remove tail pipe assy
- Remove 2 bolts, 2 springs and tail pipe assy.
3. Remove floor panel brace front
- Remove 2 nuts and the front floor panel brace front.
4. Remove exhaust pipe assy front
- Remove 2 bolts, 2 springs and exhaust pipe assy front.
5. Install exhaust pipe assy front
- using vernier calipers, measure the free length of the compression
spring.
Minimum length: 41.5 Mm (1.634 In.) Hint
: if the free length is less than minimum, replace the compression spring.
- install a new gasket on the exhaust manifold.
- install the exhaust pipe front with 2 bolts and 2 springs.
Torque: 43 nvm (440 Kgf·cm, 32 ft·lbf)
6. Install floor panel brace front
- install the front panel brace front with 2 nuts.
Torque: 30 nvm (302 Kgf·cm, 22 ft·lbf)
7. Install tail pipe assy
- using vernier calipers, measure the free length of the compression
spring.
Minimum length: 38.5 Mm (1.516 In.) Hint
: if the free length is less than minimum, replace the compression spring.
- install a new gasket on the exhaust pipe front.
- install the exhaust tail pipe with 2 bolts and 2 springs.
Torque: 43 nvm (440 Kgf·cm, 32 ft·lbf)
8. Install oxygen sensor
- Install the oxygen sensor to the exhaust pipe front.
Torque: 44 nvm (450 Kgf·cm, 33 ft·lbf)
- connect the oxygen sensor connector.
Hint
: after installing oxygen sensor, check that sensor wire is not twisted. If it is twisted, remove the oxygen sensor and reinstall it.
9. Check exhaust gas leak
Other materials:
PDA (Proactive driving assist)
When a detectable object
is detected, the
proactive driving assist
operates the brakes and
steering wheel to help prevent
the vehicle from
approaching too close to
the object.
WARNING
■For safe use
Driving safely is solely the responsibility
of the driver.
The proactive driving assist is
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Chassis
On–vehicle inspection
1. Inspect steering linkage
check the steering wheel freeplay .
check the steering linkage for looseness or damage.
Check that the tie rod ends do not have excessive play.
Check that the dust seals and boots are not damaged.
Chec ...
Window lock switch
Press the switch to lock the passenger window switches.
Use this switch to prevent children from accidentally opening or closing a passenger
window.
■The power windows can be operated when
► Vehicles without a smart key system
The engine switch is in the “ON” position.
υ ...