Toyota Corolla (E120): Overhaul
Hint
: components:
1. Discharge refrigerant from refrigeration system
sst 07110–58060 (07117–58080, 07117–58090, 07117–78050, 07117–88060, 07117–88070, 07117–88080)
2. Disconnect cooler refrigerant liquid pipe a
- Remove the bolt and disconnect the cooler refrigerant liquid pipe a from the w/receiver condenser assy.
- remove the o–ring from the cooler refrigerant liquid pipe a.
Notice
: seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
3. Disconnect discharge hose sub–assy
- Remove the bolt and discharge hose sub–assy from the w/receiver condenser assy.
- remove the o–ring from the discharge hose sub–assy.
Notice
: seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.
4. Remove w/receiver condenser assy
- Remove the 2 bolts and 2 radiator upper supports.
- Remove the 2 bolts.
- slide the upper part of the radiator assy rearward to remove the w/receiver condenser assy.
5. Remove cooler dryer
- Using a socket hexagon wrench 14 mm (0.55 In.), Remove the cap from the modulator.
- Remove the o–ring from the cap.
- Using pliers, remove the cooler dryer.
6. Install cooler dryer
- using pliers, install the cooler dryer.
- Install the new o–ring to the cap.
- sufficiently apply compressor oil to the fit surfaces of the
o–ring and the cap.
Compressor oil: nd–oil 8 or equivalent
- Using a socket hexagon wrench 14 mm (0.55 In.), Install
the cap to the modulator.
Torque: 2.9 Nvm (29 kgfvcm, 25 in.Vlbf)
7. Install w/receiver condenser assy
- Install the w/receiver condenser assy with the 2 bolts.
Torque: 9.8 Nvm (100 kgfvcm, 87 in.Vlbf)
- Install the 2 radiator upper supports with the 2 bolts.
8. Install discharge hose sub–assy
- remove the attached vinyl tape from the hose and connecting part of the w/receiver condenser assy.
- sufficiently apple compressor oil to the new o–ring and
hose joint.
Compressor oil: nd–oil 8 or equivalent
- install a o–ring to the discharge hose sub–assy.
- Install the discharge hose sub–assy to the w/receiver
condenser assy with the bolt.
Torque: 5.4 Nvm (54 kgfvcm, 48 in.Vlbf)
9. Install cooler refrigerant liquid pipe a
- remove the attached vinyl tape from the pipe and w/receiver condenser assy.
- sufficiently apple compressor oil to the new o–ring and
pipe joint.
Compressor oil: nd–oil 8 or equivalent
- install a o–rings to the cooler refrigerant liquid pipe a.
- Install the cooler refrigerant liquid pipe a to the w/receiver
condenser assy with the bolt.
Torque: 5.4 Nvm (54 kgfvcm, 48 in.Vlbf)
10. Charge refrigerant
sst 07110–58060 (07117–58060, 07117–58070, 07117–58080, 07117–58090, 07117–78050, 07117–88060, 07117–88070, 07117–88080), 07117–48130, 07117–48140 specified amount: 490 30 g (17.28 1.06 Oz.)
11. Warm up engine
12. Inspect leakage of refrigerant
Other materials:
Cup holders
Front
Rear (if equipped)
Pull the armrest down.
WARNING
■Items unsuitable for the cup
holder
Do not place anything other than
cups or beverage cans in the cup
holders.
Other items may be thrown out of
the holders in the event of an
accident or sudden braking and
cause injury. If possible, cover ...
Correct driving posture
1 Adjust the angle of the seatback so that you are sitting straight up and so
that you do not have to lean forward to steer.
2 Adjust the seat so that you can depress the pedals fully and so that your arms
bend slightly at the elbow when gripping the steering wheel.
3 Lock the head restraint ...
Warning lights
Warning lights inform the driver of malfunctions in the indicated vehicle’s systems.
*1: Vehicles without a smart key system:
These lights turn on when the engine switch is turned to the “ON” position to indicate
that a system check is being performed. They will turn off after the engi ...