Toyota Tacoma manuals

Toyota Corolla Repair Manual: Overhaul

1. Drain clutch fluid

2. Disconnect clutch release cylinder to flexible hose tube

  1. Using sst, disconnect the flexible hose tube.

    Sst 0902300100

Hint

: use a container to catch the fluid.

3. Remove clutch release cylinder assy

  1. Remove the 3 bolts, clutch release cylinder assy and clutch line bracket.

4. Remove clutch release cylinder kit

  1.  remove the boot from the cylinder body.
  2.  remove the push rod from the cylinder body.
  3.  remove the piston from the cylinder body.

    Notice

    : be careful not to damage the inside of the cylinder body.

  4.  remove the spring from the cylinder body.
  5.  remove the bleeder plug cap from the bleeder plug.

5. Remove release cylinder bleeder plug

6. Install release cylinder bleeder plug

torque: 8.4 Nvm (85 Kgfcm, 74 in.Vlbf)

7. Install clutch release cylinder kit

  1. Install the bleeder plug cap to the bleeder plug.
  2.  install a new spring to the cylinder body.
  3.  coat parts with lithium soap base glycol grease, as shown in the illustration.
  4.  install the piston to the cylinder body.

    Notice

    : be careful not to damage the inside of the cylinder body.

  5.  install the push rod to the cylinder body.
  6.  install the boot to the cylinder body.

8. Install clutch release cylinder assy

  1. Install the clutch release cylinder and clutch line bracket with the 2 bolts.

    Torque: 11.8 Nvm (120 Kgfcm, 9 ftlbf)

  2.  install the flexible hose tube with the bolt.

    Torque: 5.0 Nvm (51 Kgfcm, 44 in.Vlbf)

9. Connect clutch release cylinder to flexible hose tube

  1. Using sst, connect the flexible hose tube.

    Sst 0902300100
    torque: 15.2 Nvm (155 Kgfcm, 11 ftlbf)

10. Bleed clutch pipe line

  1.  fill the brake reservoir tank with brake fluid and bleed clutch system.

    Torque: 8.4 Nvm (85 Kgfcm, 74 in.Vlbf)

11. Check clutch fluid leakage

Components
...

Clutch unit (mtm)
...

Other materials:

Power steering
Preparation Sst Recomended tools Equipment Lubricant Ssm ...

Starting off on a steep uphill
► Automatic transmission or continuously variable transmission 1 Make sure that the parking brake is set and shift the shift lever to D. 2 Gently depress the accelerator pedal. 3 Release the parking brake. ► Manual transmission 1 With the parking brake firmly set and the clutch pe ...

Onvehicle inspection
1. Inspect wireless door lock control functions Hint: the switch described in this text is a switch for transmitting signals (lock switch, unlock switch and panic switch) which is built into the door control transmitter. All the functions listed below must be checked in the remote contro ...

2011-2024 Copyright www.tcorolla.net