Toyota Tacoma manuals

Toyota Corolla Repair Manual: Overhaul

1. Drain clutch fluid

2. Remove brake master cylinder subassy

3. Remove brake booster assy

4. Disconnect clutch reservoir tube

  1. Loosen the clip and disconnect the clutch reservoir tube from the clutch master cylinder assy.

Hint

: use a container to catch the fluid.

5. Disconnect clutch master cylinder to flexible hose tube

  1. Using sst, disconnect the flexible hose tube.

    Sst 0902300100

Hint

: use a container to catch the fluid.

6. Remove clutch pedal spring

7. Remove clutch master cylinder push rod clevis w/hole pin

  1. Remove the clip and hole pin.

8. Remove clutch master cylinder assy

  1.  remove the 2 nuts and clutch master cylinder assy.

9. Remove clutch master cylinder kit

  1. Using a pin punch and a hammer, drive out the slotted spring pin.
  2.  remove the inlet union and grommet.
  3.  loosen the lock nut, and remove the clevis.
  4.  remove the lock nut from the push rod.
  5.  remove the boot from the cylinder body.

  1. While pushing the push rod, using snap ring pliers, remove the snap ring.
  2.  remove the push rod from the cylinder body.

    Notice

    : the piston may pop up out of the cylinder body. Therefore, slowly remove the push rod from the cylinder body.

  3.  remove the stop plate from the push rod.
  4.  remove the piston with spring from the cylinder.

Notice

: be careful not to damage the inside of the cylinder body.

10. Install clutch master cylinder kit

  1. Coat parts with lithium soap base glycol grease, as shown in the illustration.
  2.  install the piston with spring into the cylinder.

    Notice

    : be careful not to damage the inside of the cylinder body.

  3.  install the stop plate to the push rod.
  4.  install the push rod to the cylinder body.

  1. While pushing the push rod, using snap ring pliers, install the snap ring.
  2.  install the boot to the cylinder body.
  3.  install the lock nut to the push rod.
  4.  temporarily install the clevis with the lock nut to the push rod.
  5.  install the inlet union and a new grommet.

  1. Using a pin punch and a hammer, drive in the slotted spring pin.

11. Install clutch master cylinder assy

  1.  install the clutch master cylinder assy with the 2 nuts.

    Torque: 11.8 Nvm (120 Kgfcm, 9 ftlbf)

12. Install clutch master cylinder push rod clevis w/hole pin

  1. Apply mp grease to the contact surface of the hole pin and clevis bush.
  2.  connect the clevis to the clutch pedal subassy with the hole pin.

    Hint

    : install the hole pin from the right side of the vehicle.

  3.  install the clip to the hole pin.

13. Install clutch pedal spring

14. Connect clutch master cylinder to flexible hose tube

  1. Using sst, connect the flexible hose tube.

    Sst 0902300100 torque: 15.2 Nvm (155 Kgfcm, 11 ftlbf)

15. Connect clutch reservoir tube

  1. Connect the clutch reservoir tube with the clip to the clutch master cylinder assy.

Notice

: facing the white mark upward.

16. Install brake booster assy

17. Install brake master cylinder subassy

18. Bleed brake line

19. Bleed clutch pipe line

  1.  fill the brake reservoir tank with clutch fluid and bleed clutch system.

    Torque: 8.4 Nvm (85 Kgfcm, 73 in.Vlbf)

20. Check and adjust brake pedal height

21. Inspect and adjust clutch pedal subassy

22. Check brake fluid leakage

23. Check clutch fluid leakage

24. Check fluid level in reservoir

Components
...

Clutch release cylinder assy (mtm)
...

Other materials:

Other functions
■ Switching between outside air and recirculated air modes Press . The mode switches between outside air mode (indicator off) and recirculated air mode (indicator on) each time is pressed. ■ Defogging the windshield Defoggers are used to defog the windshield and front side windows ...

Power point socket assy
Replacement Hint: components: 1. Remove floor shift shift lever knob subassy (m/t transaxle) 2. Remove console panel upper 3. Remove power point socket assy Turn the socket in the circumference direction as shown the illustration, disengage the claw between the socket and the power ...

Overhaul
Hint: overhaul the rh side by the same procedure as the lh side. 1. Remove front wheel 2. Drain brake fluid Notice: wash the brake fluid off immediately if it comes into contact with any painted surface. 3. Remove front disc brake cylinder subassy Remove the union bolt and gasket fr ...

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