Toyota Corolla (E120) 2002–2008 Repair Manual / Ignition / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
Notice
: ”cold” and ”hot” in these sentences express the temperature of the coils themselves. ”Cold” is from –10 c (14 f) to 50 c (122 f) and ”hot” is from 50 c (122 f) to 100 c (212 f).
1. Inspect ignition coil (with igniter) and spark test
- confirm dtc.
Notice
: if dtc is indicated, carry out troubleshooting in accordance with the procedure on the following dtc.
- check that the spark occurs.
- Remove the ignition coils (with igniter).
- Using a 16 mm (0.63 In) plug wrench, remove the spark plugs.
- Install the spark plugs to each ignition coils (with igniter), and connect the ignition coil connectors.
- Disconnect the 4 injector connectors.
- Ground the spark plugs.
- Check if spark occurs while engine is being cranked.
Notice
:
- be sure to ground the spark plug, when checking.
- Replace the ignition coil when it is given an impact.
- Do not crank the engine for more than 2 seconds.
Hint
: if the spark does not occur, do the test as follow.
- using a 16 mm (0.63 In.) Plug wrench, install the spark plugs.
Torque: 25 nvm (255 Kgf·cm, 18 ft·lbf)
- install the ignition coil with igniter.
Torque: 9.0 Nvm (92 Kgf·cm, 80 in.Vlbf)
Other materials:
Inspection procedure
Hint:
read freeze frame data using the hand–held tester or the obd ii scan tool.
Freeze frame data records the
engine conditions when a malfunction is detected. When troubleshooting, it is
useful for determining whether
the vehicle was running or stopped, the engine was warmed up or not, th ...
Overhaul
1. Remove control shift lever bush
Remove the control shift lever bush from the selecting
bellcrank assy.
2. Remove selecting bellcrank dust cover no.1
Remove the selecting bellcrank dust cover no.1 From the
selecting bellcrank assy.
3. Remove selecting bell crank no.2
...
Lubrication system
On–vehicle inspection
1. Check engine oil level
after warming up the engine and then 5 minutes after the engine
stops, oil level should be between
the ”l” and ”f” marks on the oil level gage.
If low, check for leakage and add oil up to the ”f” mark.
Notice:
do not ...


