Toyota Corolla (E120) 2002–2008 Repair Manual / Ignition / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
Notice
: ”cold” and ”hot” in these sentences express the temperature of the coils themselves. ”Cold” is from –10 c (14 f) to 50 c (122 f) and ”hot” is from 50 c (122 f) to 100 c (212 f).
1. Inspect ignition coil (with igniter) and spark test
- confirm dtc.
Notice
: if dtc is indicated, carry out troubleshooting in accordance with the procedure on the following dtc.
- check that the spark occurs.
- Remove the ignition coils (with igniter).
- Using a 16 mm (0.63 In) plug wrench, remove the spark plugs.
- Install the spark plugs to each ignition coils (with igniter), and connect the ignition coil connectors.
- Disconnect the 4 injector connectors.
- Ground the spark plugs.
- Check if spark occurs while engine is being cranked.
Notice
:
- be sure to ground the spark plug, when checking.
- Replace the ignition coil when it is given an impact.
- Do not crank the engine for more than 2 seconds.
Hint
: if the spark does not occur, do the test as follow.
- using a 16 mm (0.63 In.) Plug wrench, install the spark plugs.
Torque: 25 nvm (255 Kgf·cm, 18 ft·lbf)
- install the ignition coil with igniter.
Torque: 9.0 Nvm (92 Kgf·cm, 80 in.Vlbf)
Other materials:
On–vehicle inspection
1. Inspect front axle hub bearing
remove the front wheel.
separate the front disc brake caliper assy .
remove the front disc.
inspect the bearing backlash.
Using a dial indicator, check the backlash near the
center of the axle hub.
Maximum: 0.05 Mm (0. ...
Inspection procedure
1 Check harness and connector(transmission control switch –
body ground)
Disconnect the transmission control switch connector of
shift lever assy.
measure the resistance according to the value(s) in the
table below.
Standard:
2 Inspect transmission control switch
M ...
Brake
On–vehicle inspection
1. Inspect brake line pipes and hoses
Hint:
work in a well–lighted area. Turn the front wheels fully to the
right or left before begining.
check all the brake lines and hoses for:
damage
wear
deformation
cracks
corrosion
leaks
bends
twi ...


