Toyota Corolla (E120) 2002–2008 Repair Manual / Ignition / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
Notice
: ”cold” and ”hot” in these sentences express the temperature of the coils themselves. ”Cold” is from –10 c (14 f) to 50 c (122 f) and ”hot” is from 50 c (122 f) to 100 c (212 f).
1. Inspect ignition coil (with igniter) and spark test
- confirm dtc.
Notice
: if dtc is indicated, carry out troubleshooting in accordance with the procedure on the following dtc.
- check that the spark occurs.
- Remove the ignition coils (with igniter).
- Using a 16 mm (0.63 In) plug wrench, remove the spark plugs.
- Install the spark plugs to each ignition coils (with igniter), and connect the ignition coil connectors.
- Disconnect the 4 injector connectors.
- Ground the spark plugs.
- Check if spark occurs while engine is being cranked.
Notice
:
- be sure to ground the spark plug, when checking.
- Replace the ignition coil when it is given an impact.
- Do not crank the engine for more than 2 seconds.
Hint
: if the spark does not occur, do the test as follow.
- using a 16 mm (0.63 In.) Plug wrench, install the spark plugs.
Torque: 25 nvm (255 Kgf·cm, 18 ft·lbf)
- install the ignition coil with igniter.
Torque: 9.0 Nvm (92 Kgf·cm, 80 in.Vlbf)
Other materials:
Out side moulding
Replacement
Hint:
use the same procedures for the rh side and lh side.
1. Remove outside moulding
Put protective tape around the moulding.
insert a piano wire between the vehicle body and moulding.
tie objects that can serve as handles (for example, wooden
blocks) to all ...
Overhaul
1. Remove cylinder block water drain cock sub–assy
Remove the cylinder block water drain cock from the cylinder
block.
2. Inspect connecting rod thrust clearance
Using a dial indicator, measure the thrust clearance while
moving the connecting rod back and forth.
Standard t ...
Inspection procedure
Hint
Advanced timing over
(valve timing is out of specified range)
P0011
Retarded timing over
(valve timing is out of specified range)
P0012
If dtc p0011 or p0012 is displayed, check the vvt system circuit.
Read freeze frame data using the hand–held tester o ...


