Toyota Corolla (E120) 2002–2008 Repair Manual / Ignition / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
Notice
: ”cold” and ”hot” in these sentences express the temperature of the coils themselves. ”Cold” is from –10 c (14 f) to 50 c (122 f) and ”hot” is from 50 c (122 f) to 100 c (212 f).
1. Inspect ignition coil (with igniter) and spark test
- confirm dtc.
Notice
: if dtc is indicated, carry out troubleshooting in accordance with the procedure on the following dtc.
- check that the spark occurs.
- Remove the ignition coils (with igniter).
- Using a 16 mm (0.63 In) plug wrench, remove the spark plugs.
- Install the spark plugs to each ignition coils (with igniter), and connect the ignition coil connectors.
- Disconnect the 4 injector connectors.
- Ground the spark plugs.
- Check if spark occurs while engine is being cranked.
Notice
:
- be sure to ground the spark plug, when checking.
- Replace the ignition coil when it is given an impact.
- Do not crank the engine for more than 2 seconds.
Hint
: if the spark does not occur, do the test as follow.
- using a 16 mm (0.63 In.) Plug wrench, install the spark plugs.
Torque: 25 nvm (255 Kgf·cm, 18 ft·lbf)
- install the ignition coil with igniter.
Torque: 9.0 Nvm (92 Kgf·cm, 80 in.Vlbf)
Other materials:
Stabilizer bar rear
Replacement
Hint: components:
1. Remove stabilizer bar rear
Remove the 2 bolts, nuts and stabilizer bar.
2. Install stabilizer bar rear
Install the 2 bolts, nuts and stabilizer bar.
Torque: 195 nvm (1,990 Kgf·cm, 144 ft·lbf)
Hint:
install the stabilizer bar so that the ...
Customer problem analysis
Hint:
in troubleshooting, the problem symptoms must be confirmed
accurately, meaning that all preconceptions
must be set aside in order to make an accurate judgement. To ascertain what
the problem symptoms
are, it is extremely important to ask the customer about the problem and
cond ...
Repair
1. Steering off center repair procedure
Inspect steering wheel off center.
Apply masking tape on the top center of the steering
wheel and steering column upper cover.
Driving the vehicle on a straight line for 100 meters
at a constant speed of 35 mph (56 km/h), and ho ...


