Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Check and clear dtc

3 Check and clear dtc

4 Problem symptom confirmation

4 Problem symptom confirmation

5 Symptom simulation

5 Symptom simulation

6 Dtc check

6 Dtc check

7 Dtc chart

7 Dtc chart

8 Problem symptoms table

8 Problem symptoms table

9 Circuit inspection

9 Circuit inspection

10 Identification of problem

10 Identification of problem

11 Parts inspection

11 Parts inspection

12 Repair

12 Repair

13 Confirmation test

13 Confirmation test

End

End

Customer problem analysis check

Pre–check

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    On–vehicle inspection
    1. Inspect drive belt Visually check the belt for excessive wear, frayed cords, etc. If any defect is found, replace the drive belt. Hint: cracks on the rib side of a belt are considered acceptable. If the missing chunks from the ribs are found on the belt, it should be replaced. 2 ...

    Inspection procedure
    1 Check low pitched horn assy Connect the positive (+) lead from the battery to the terminal and negative (–) lead to the horn body, and check that the horn blows. 2 Check relay (marking: horn) Remove the relay from the engine room j/b.  check the horn relay conti ...

    Replacement
    Hint: components: 1. Precaution 2. Disconnect battery negative terminal 3. Remove instrument panel sub–assy lower Remove the screw from the glove compartment door stopper sub–assy.  pull the instrument panel sub–assy lower to remove it. 4. Separate passenger airbag co ...