Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Check and clear dtc

3 Check and clear dtc

4 Problem symptom confirmation

4 Problem symptom confirmation

5 Symptom simulation

5 Symptom simulation

6 Dtc check

6 Dtc check

7 Dtc chart

7 Dtc chart

8 Problem symptoms table

8 Problem symptoms table

9 Circuit inspection

9 Circuit inspection

10 Identification of problem

10 Identification of problem

11 Parts inspection

11 Parts inspection

12 Repair

12 Repair

13 Confirmation test

13 Confirmation test

End

End

Customer problem analysis check

Pre–check

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    Inspection
    1. Inspect front seat inner belt assy lh When fastening the seat belt (buckle switch on).  Inspect the continuity and resistance between the terminals. Standard: If the result is not as specified, replace the inner belt. When releasing the seat belt (buckle switch ...

    Circuit description
    When driving uphill under cruise control, in order to reduce the number of shifting due to on–off overdrive operation and to provide smooth driving, when down shifting in the electronically controlled transmission occurs, a signal to prevent upshift until the end of the uphill slope is sent ...

    Overhaul
    1. Inspect 1st gear thrust clearance Using a feeler gauge, measure the 1st gear thrust clearance. Standard clearance: 0.10 – 0.40 Mm (0.0039 – 0.0157 In.) 2. Inspect 2nd gear thrust clearance Using a dial indicator, measure the 2nd gear thrust clearance. Standard clearan ...