Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Check and clear dtc

3 Check and clear dtc

4 Problem symptom confirmation

4 Problem symptom confirmation

5 Symptom simulation

5 Symptom simulation

6 Dtc check

6 Dtc check

7 Dtc chart

7 Dtc chart

8 Problem symptoms table

8 Problem symptoms table

9 Circuit inspection

9 Circuit inspection

10 Identification of problem

10 Identification of problem

11 Parts inspection

11 Parts inspection

12 Repair

12 Repair

13 Confirmation test

13 Confirmation test

End

End

Customer problem analysis check

Pre–check

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    Adjustment
    1. Inspect and adjust clutch pedal sub–assy Turn over the floor carpet.  check that the pedal height is correct. Pedal height from asphalt sheet: 135.8 – 145.8 Mm (5.346 – 5.740 In.)  adjust the pedal height. Loosen the lock nut and turn the stopper bolt until ...

    Inspection procedure
    1 Check side squib(rh) circuit(airbag sensor assy center – front seat airbag assy rh) Disconnect the negative (–) terminal cable from the battery, and wait at least for 90 seconds.  disconnect the connectors between the airbag sensor assy center and the front seat airbag assy ...

    Inspection procedure
    1 Prepare for inspection Disconnect the negative (–) terminal cable from the battery, and wait at least for 90 seconds.  remove the horn button assy .  disconnect the connector of the instrument panel passenger airbag assy .  disconnect the connector of the front sea ...