Toyota Corolla (E120): How to proceed with troubleshooting

1 Vehicle brought to workshop

2 Customer problem analysis

2 Customer problem analysis

3 Check and clear dtc

3 Check and clear dtc

4 Problem symptom confirmation

4 Problem symptom confirmation

5 Symptom simulation

5 Symptom simulation

6 Dtc check

6 Dtc check

7 Dtc chart

7 Dtc chart

8 Problem symptoms table

8 Problem symptoms table

9 Circuit inspection

9 Circuit inspection

10 Identification of problem

10 Identification of problem

11 Parts inspection

11 Parts inspection

12 Repair

12 Repair

13 Confirmation test

13 Confirmation test

End

End

Customer problem analysis check

Pre–check

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    Starting system
    Inspection 1. Inspect starter assy Notice: these tests must be performed within 3 to 5 seconds to prevent burnout of the coil.  perform the pull–in test.  Remove the nut, then disconnect the lead wire from terminal c. Connect the battery to the starter repai ...

    Outside vehicle
    General maintenance Performing these maintenance checks on the vehicle in the owner’s responsibility. The owner may perform the maintenance or take the vehicle to a service center. Check the parts of the vehicle described below on a daily basis. In most cases, special tool are not requir ...

    Overhaul
    1. Inspect 1st gear thrust clearance Using a feeler gauge, measure the 1st gear thrust clearance. Standard clearance: 0.10 – 0.40 Mm (0.0039 – 0.0157 In.) 2. Inspect 2nd gear thrust clearance Using a dial indicator, measure the 2nd gear thrust clearance. Standard clearan ...