Toyota Tacoma manuals

Toyota Corolla Repair Manual: Replacement

1. Remove combination meter assembly

2. Disconnect brake master cylinder push rod clevis

  1.  remove the clip and push rod clevis pin and wave washer, and disconnect the push rod clevis from the brake pedal.

3. Remove brake pedal support sub–assy

  1. Remove the bolt from the brake pedal support.
  2.  disconnect the stop lamp switch connector.

  1. Remove the 4 nuts and brake pedal support assy.

4. Remove brake pedal sub–assy

  1.  remove the bolt and nut from the brake pedal support sub–assy.
  2.  remove the brake pedal sub–assy and 2 bushes.

5. Remove stop lamp switch assy

  1.  loosen the stop lamp switch lock nut.
  2.  remove the stop lamp switch assy from the brake pedal support sub–assy.

6. Remove brake pedal pad

  1.  remove the brake pedal pad from the brake pedal sub–assy.

7. Install brake pedal pad

  1.  install the brake pedal pad to the brake pedal sub–assy.

8. Install stop lamp switch assy

  1.  install the stop lamp switch assy to the brake pedal sub–assy.

9. Install brake pedal sub–assy

  1.  apply the lithium soap base glycol grease to the 2 new bushes on the ends and sides.
  2.  install the brake pedal sub–assy and 2 bushes to the brake pedal support with the bolt and nut.

    Torque: 36.8 Nvm (375 Kgf·cm, 27 ft·lbf)

10. Install brake pedal support sub–assy

  1. Install the brake pedal support assy with the 4 nuts.

    Torque: 12.7 Nvm (130 Kgf·cm, 9 ft·lbf)

  2.  connect the stop lamp switch connector to the stop lamp switch assy.

  1. Install the bolt to the brake pedal support sub–assy.

    Torque: 23.6 Nvm (240 Kgf·cm, 17 ft·lbf)

11. Connect brake master cylinder push rod clevis

  1.  apply the lithium soap base glycol grease to the push rod clevis pin.
  2.  connect the brake master cylinder push rod clevis with the push rod clevis pin, wave washer and clip.

12. Install combination meter assembly

13. Check and adjust brake pedal height

14. Check pedal free play

15. Check pedal reserve distance

Components
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Brake master cylinder sub–assy
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Other materials:

Adding engine oil
General information Only add engine oil when the message is displayed in the instrument cluster. The quantity to be added is indicated in the message shown on the Control Display. Only add suitable types of engine oil. Safely park the vehicle and switch off drive-ready state before adding engine o ...

Disposal
Hint: when scrapping vehicles epuipped with a seat belt pretensioner or disposing of a front seat outer belt (with seat belt pretensioner) always first active the seat belt pretensioner in accordance with the procedure described below. If any abnormality occurs in the seat belt pretensioner o ...

Mobility System
Concept With the Mobility System, minor tire damage can be sealed temporarily to enable continued travel. To accomplish this, sealant is pumped into the tires, which seals the damage from the inside. General information Follow the instructions on using the Mobility System found on the compressor ...

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