Toyota Corolla (E120) 2002–2008 Repair Manual / Introduction / How to troubleshoot ecu controlled
systems / General information
Toyota Corolla (E120): General information
There are many ecu controlled systems used in the corolla. In general, ecu controlled system are considered to be very intricate and require a high level of technical knowledge and expert skill to troubleshoot.
The fact is, however, that if you proceed by inspecting the circuits one by one, troubleshooting of these systems is not complex. If you have adequate understanding of the system and basic knowledge of electricity, the problem can be accurately diagnosed and fixed. This manual is designed based on the above principle to help service technicians perform accurate and effective troubleshooting, and is compiled for the following major ecu controlled systems: the troubleshooting procedures are described on the following pages.
System
- Sfi system
- Abs with ebd system
- Electronic controlled automatic transaxle [ect]
- Supplemental restraint system
- Audio system
- Combination meter
- Power door lock control system
- Wireless door lock control system
- Toyota vehicle intrusion protection system
- Cruise control system
For using hand–held tester
- Before using the tester, the tester’s operator manual should be read thoroughly.
- If the tester cannot communicate with the ecu controlled systems when you have connected the cable of tester to the dlc3, turned the ignition switch on and operated the tester, there is a problem on the vehicle side or tester side.
- If the communication is normal when the tester is connected to another vehicle, inspect the diagnosis data link line (bus line) or ecu power circuit of the vehicle.
- If the communication is still impossible when the tester is connected to another vehicle, the problem is probably in the tester itself, so perform the self test procedures outlined in the tester operator’s manual.
Other materials:
Overhaul
1. Inspect 1st gear thrust clearance
Using a feeler gauge, measure the 1st gear thrust clearance.
Standard clearance:
0.10 – 0.40 Mm (0.0039 – 0.0157 In.)
2. Inspect 2nd gear thrust clearance
Using a dial indicator, measure the 2nd gear thrust clearance.
Standard clearan ...
Wheels
If a wheel is bent, cracked or
heavily corroded, it should
be replaced. Otherwise, the
tire may separate from the
wheel or cause a loss of
handling control.
Wheel selection
When replacing wheels, care
should be taken to ensure that
they are equivalent to those
removed in load capacity, diameter,
rim ...
Warning lights and indicators
The warning lights and indicators on the instrument cluster and center panel
inform the driver of the status of the vehicle’s various systems.
For the purpose of explanation, the following illustration displays all warning
lights and indicators illuminated.
► Vehicles with a drive moni ...


