Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Overhaul
1. Precaution
2. Disconnect battery negative terminal
3. Inspect place front wheels facing straight ahead
4. Remove horn button assy
Notice:
if the airbag connector is disconnected with the ignition
switch being at on, dtcs will be recorded.
using a torx socket wrench, loosen the ...
Customer problem analysis
Hint:
in troubleshooting, the problem symptoms must be confirmed
accurately, meaning that all preconceptions
must be set aside in order to make an accurate judgement. To ascertain what
the problem symptoms
are, it is extremely important to ask the customer about the problem and
cond ...
Antenna cord sub–assy
Replacement
Hint: components:
1. Remove instrument panel sub–assy upper
Hint:
refer to the procedure until the step, ”remove instrument panel sub–assy
upper” of
instrument panel sub–assy lower.
Remove the related parts as long as the antenna cord sub–assy can be
removed ...


