Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Stabilizer bar front
Replacement
Hint: components:
1. Remove front wheel
2. Remove front stabilizer link assy lh
Remove the 2 nuts and stabilizer bar link.
Hint:
if the ball joint turns together with the nut, use a hexagon
wrench (6 mm) to hold the stud.
3. Remove front stabilizer link assy rh
Hint:
...
What to do if... (Troubleshooting)
If there is a problem with the hands-free system or a Bluetooth® device, first
check the table below.
► When using the hands-free system with a
Bluetooth® device
► When registering/connecting a cellular
phone
► When making/receiving a call
► When using the p ...
Replacement
Hint:
installation is in the reverse order of the removal. But the installation is
indicated only when it has a point.
1. Remove radiator grille sub–assy
Remove the 2 bolts and clip.
using a screwdriver, remove the radiator grille.
Hint:
tape the screwdriver tip before use. ...


