Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Diagnostic trouble code chart
Hint:
when the srs warning light remains lit up and the dtc is the normal
code, this means a voltage source
drops.
This malfunction is not stored in memory by the airbag sensor assy center
and if the power source
voltage returns to normal, the srs warning light will autom ...
Inspection procedure
1 Check wire harness(airbag sensor assy center – front seat inner
belt assy lh)
Disconnect the negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
disconnect the connectors between the airbag sensor
assy center and the front seat inner belt assy ( ...
Replacing a flat tire
1 Chock the tires.
2 For vehicles with steel wheels, remove the wheel ornament using the wrench.
To protect the wheel ornament, place a rag between the wrench and the wheel ornament,
as shown in the illustration.
3 Slightly loosen the wheel nuts (one turn).
4 Turn the tire jack portion ...