Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Standard bolt
How to determine bolt strength
Specified torque for standard bolts
How to determine nut strength
*: Nut with 1 or more marks on one side surface of the nut.
Hint:
use the nut with the same number of the nut strength classification or the
greater than the bolt strength classificati ...
Circuit description
The p squib circuit consists of the airbag sensor assy center and instrument
panel passenger airbag assy.
It causes the srs to deploy when the srs deployment conditions are satisfied.
Dtc b0105/53 is recorded when a short is detected in the p squib circuit.
Wiring diagram
...
Foamed material application areas
If an increase in temperature or other condition damages the foamed material
when repairing or replacing the panel,
fill in the insufficient areas with urethane foam. The following illustration
shows the areas for one side, but the
foamed material must be applied equally to both the left and r ...