Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Cd cannot be taken out
Wiring diagram
Inspection procedure
1 Check if radio auto–search functions properly
Check if the radio auto–search function properly.
Perform the auto–research of the radio and check that the
operation is normal.
Standard: malfunction disappear.
2 Press ”eject ...
Inspection procedure
1 Check airbag sensor assy center connector
Disconnect negative (–) terminal cable from the battery, and wait at
least for 90 seconds.
check the connection of the airbag sensor assy center connectors.
2 Check air bag sensor assy center
Sst 09843–18040
Connect the n ...
Glossary of sae and toyota terms
This glossary lists all sae–j1930 terms and abbreviations used in this manual
in compliance with sae recommendations,
as well as their toyota equivalents.
...