Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
On–vehicle inspection
1. Connect hand–held tester:
connect the hand–held tester to the dlc3.
start the engine and run it at idle.
select the active test mode on the hand–held tester.
Hint:
please refer to the hand–held tester operator’s manual for further details.
2. Inspect actua ...
Luggage door hinge torsion bar rh
Replacement
Hint:
installation is in the reverse order of the removal. But the
installation is indicated only when it has a
point.
In the lh side, work in the same procedure as in the rh side.
Since the removal of the torsion bar will cause no tension, operation
of opening and closi ...
Overhaul
Hint:
overhaul the rh side by the same procedures with lh side.
1. Remove rear wheel
2. Drain brake fluid
Notice:
wash the brake fluid off immediately if it comes into contact with any painted
surface.
3. Remove rear brake drum sub–assy
Release the parking brake lever, and remove t ...


