Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Engine hood/door
Preparation
Sst
Recomended tools
Equipment
...
Rear seats
► Type A
1 Up
Pull the head restraints up.
2 Down
Push the head restraint down while pressing the lock release button.
► Type B
1 Up
Pull the head restraints up.
2 Down
Push the head restraint down while pressing the lock release button.
■Removing the head restraints ...
On–vehicle inspection
1. Check battery electrolyte level
Check the electrolyte quantity of each cell (maintenance–free battery).
If under the lower level, replace the battery (or add distilled
water if possible) and check the charging
system.
check the electrolyte quantity of each cell ...