Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Inspection procedure
1 Check wire harness(dlc3 – airbag sensor assy center)
Turn the ignition switch to the lock position.
disconnect the aribag sensor assy center connector.
measure the resistance according to the value(s) in the
table below.
Standard:
2 Check wire harness(cg of dl ...
Wiper & washer
Preparation
Sst
Recomended tools
Equipment
...
Problem symptoms table
Proceed to the reference page shown in the table below for each malfunction
symptom and troubleshoot
each circuit.
Hint:
troubleshooting of the tvip system is based on the premise that the door lock
control system and wireless
door lock control system is operating normally. Accordingly, be ...


