Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Inspection
1. Inspect outer mirror switch assy
Inspect the mirror switch continuity.
Left side for left/right adjustment switch:
inspect the mirror switch continuity
Standard (left side):
If the result is not as specified, replace the switch assembly.
Right side for left/r ...
Inspection procedure
Hint:
start the inspection from step 1 in case of using the hand–held tester and start
from step 2 in case of not
using the hand–held tester.
1 Read value of hand–held tester(skid control sensor)
Check that there is no difference between the speed value output from
the speed sensor ...
Inspection
1. Intake air flow meter sub–assy
Inspect the intake air flow meter resistance.
Using an ohmmeter, measure the resistance between
terminals tha and e2.
Resistance:
at –20 c (–4 f) 13.6 To 18.4 KΩ
at 20 c (68 f) 2.21 To 2.69 KΩ
at 60 c (140 f) 0.49 To 0.67 ...