Toyota Corolla (E120): Thermostat

Replacement

1. Remove engine under cover rh

2. Drain coolant

3. Remove fan and generator v belt

4. Remove generator assy

4. Remove generator assy

  1. Disconnect the wire clamp from the wire clip on the rectifire end frame.
  2.  remove the rubber cap and nut, and disconnect the alternator wire.
  3.  disconnect the alternator connector.

  1. Remove the 2 bolts and alternator.

5. Remove water inlet

6. Remove thermostat

7. Install thermostat

  1. Install a new gasket to the thermostat.
  2.  install the thermostat with the jiggle valve upward as shown in the illustration.

8. Install water inlet

Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)

9. Install generator assy

Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf) 14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)

10. Add coolant

11. Check engine coolant leak

    Share this page:

    Other materials:

    Adjustment
    1. Check and adjust brake pedal height Inspect brake pedal height. Pedal height from asphalt sheet: m/t: 134.9 – 144.9 Mm (5.311 – 5.703 In.) A/t: 136.0 – 146.0 Mm (5.353 – 5.747 In.)  Disconnect the connector from the stop lamp switch.  Remove the stop lamp ...

    Inspection procedure
    Hint: hand–held tester only: narrowing down the trouble area is possible by performing ”a/f control” active test (heated oxygen sensor or other trouble areas can be distinguished). Perform active test using hand–held tester (a/f control). Hint: ”a/f control” is the active te ...

    Cassette tape cannot be ejected
    Wiring diagram Wiring diagram 1 Check if radio auto–search functions properly Check if the radio auto–search function properly.  Perform the auto–research of the radio and check that the operation is normal. Standard: malfunction disappear. 2 Press ”eject” and ...