Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Pressing power switch does not start system
Wiring diagram
Inspection procedure
1 Inspect radio receiver assy(+b, acc, gnd)
Check that the continuity between terminals at each
condition, as shown in the chart.
Standard:
Check that the voltage between terminals at each condition,
as shown in the chart.
Standard:
...
Purpose of the readiness tests
The on–board diagnostic (obd ii) system is designed to monitor the
performance of emission–related
components and report any detected abnormalities in the form of diagnostic
trouble codes
(dtcs). Since the various components need to be monitored during different
driving condition ...
Seat belt warning lamp for driver’s seat does not
operate
Wiring diagram
Inspection procedure
1 Check combination meter assy
Ground terminal c9–12 on the combination meter side.
check that the warning lightlights up.
Ok: warning light lights up.
2 Inspect front seat inner belt assy lh
Disconnect the front seat inner belt ...


