Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Inspection procedure
1 Check airbag sensor assy center connector
Disconnect negative (–) terminal cable from the battery, and wait at
least for 90 seconds.
check the connection of the airbag sensor assy center connectors.
2 Check air bag sensor assy center
Sst 09843–18040
Connect the n ...
Installing the spare tire
1 Remove any dirt or foreign matter from the wheel contact surface.
If foreign matter is on the wheel contact surface, the wheel nuts may loosen
while the vehicle is in motion, causing the tire to come off.
2 Install the tire and loosely tighten each wheel nut by hand by approximately
the sa ...
Precaution
1. Precaution of headlight bulb replacement
if even a thin film of oil is left on the surface of the halogen
lamp, its service life will be shortened because
the lamp will be burn at a higher temperature.
handle any halogen lamp with great care. Dropping, hitting or
damagin ...


