Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Inspection procedure
1 Check security indicator light
Set the system in 30 seconds after filliping the security indicator to
check if the alarm is triggered.
2 Check glass breakage sensor ecu (glass breakage sensor)
Check the continuity and voltage of the glass breakage
sensor ecu, as shown in th ...
Inspection procedure
Hint:
if dtcs besides misfire are memorized simultaneously, first perform
the troubleshooting for them.
Read freeze frame data using the hand-held tester or the obd ii scan
tool. Freeze frame data records
the engine conditions when a malfunction is detected. When troubleshooting,
it ...
Luggage door hinge torsion bar rh
Replacement
Hint:
installation is in the reverse order of the removal. But the
installation is indicated only when it has a
point.
In the lh side, work in the same procedure as in the rh side.
Since the removal of the torsion bar will cause no tension, operation
of opening and closi ...