Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Introductions
4. Anti-rust treatment after installation
(A) body sealer application
Purpose:
for water-proofing and anti-rust measures, always
apply the body sealer to the body panel seams and
hems of the doors, hood, etc.
Notice:
apply body sealer neatly to parts that require a
high quality appeara ...
Diagnostic trouble code chart
Terms
Terms
Physical address
Three–digit code (shown in hexadecimal) which is given to each
component comprising
the avc–lan.
Corresponding to the function, individual symbols are specified.
Logical address
Two–digit code (shown in hexadeci ...
Exhaust gas precautions
Harmful substance to the human body is included in exhaust gases if inhaled.
CAUTION
Exhaust gases include harmful carbon monoxide (CO), which is colorless and odorless.
Observe the following precautions.
Failure to do so may cause exhaust gases enter the vehicle and may lead to an
accident c ...


