Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Engine
On–vehicle inspection
Hint:
inspect these items on a cooled down engine.
1. Inspect drive belt
2. Replace spark plugs
3. Inspect air filter
Remove the air filter.
visually check that the air filter is not excessively damaged,
dirty or oily.
Peplace the air filter if nece ...
Rear suspension
Preparation
Sst
Recomended tools
Equipment
Tire & wheel
Preparation
Equipment
...
Replacement
Hint:
installation is in the reverse order of the removal. But the installation is
indicated only when it has a point.
1. Remove spare wheel cover assy
2. Remove rear floor finish plate
Remove the 3 clips.
using a moulding remover, remove the rear floor finish
plate.
3. Rem ...


