Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Emission inspection and maintenance (I/M) programs
Some states have vehicle
emission inspection programs
which include OBD
(On Board Diagnostics)
checks. The OBD system
monitors the operation of
the emission control system.
If the malfunction indicator
lamp comes on
The OBD system determines
that a problem exists somewhere
in the emission control
sy ...
Inspection procedure
1 Inspect ecm(+b voltage)
Turn the ignition switch on.
measure the voltage between the terminals of the e4 and
e6 ecm connectors.
Standard:
2 Check harness and connector(ecm – body ground)
Disconnect the e4 ecm connector.
check the resistance between the wire ...
When stopping the engine with the shift lever in a position other than P (vehicles
with a continuously variable transmission)
If the engine is stopped with the shift lever in a position other than P, the
engine switch will not be turned off but instead be turned to ACCESSORY mode. Perform
the following procedure to turn the switch off:
1 Check that the parking brake is set.
2 Shift the shift lever to P.
► Vehi ...


