Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Circuit description
Refer to dtc p0335
Dtc no.
Dtc detection condition
Trouble area
P0016
Deviation in crankshaft position sensor signal and camshaft
position sensor signal (2 trip detection logic)
Mechanical system (timing chain has jumped a tooth, chain
stretch ...
Overhaul
1. Remove oil filler cap sub–assy
Remove the oil filler cap from the cylinder head cover.
2. Remove oil filler cap gasket
Using a screwdriver, remove the gasket from the oil filler
cap.
3. Remove ventilation valve sub–assy
Remove the ventilation valve from the cyl ...
Shifting the shift lever to R
Shift the shift lever to R while lifting up the ring section.
■Maximum allowable speeds
Observe the following maximum allowable speeds in each gear when maximum acceleration
is necessary.
mph (km/h)
NOTICE
■To prevent damage to the transmission
●Do not lift up the ring ...


