Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat
- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Have the malfunction repaired immediately. (vehicles with a smart key system)
After taking the specified steps to correct the suspected problem, check that
the warning message and light go off.
■Warning buzzer ...
Inspection procedure
Hint:
start the inspection from step 1 in case of using the hand–held tester and start
from step 2 in case of not
using the hand–held tester.
1 Perform active test by hand–held tester(abs motor relay)
Check the operation sound of the abs motor individually when operaing it
with the ...
Inspection
1. Charcoal canister assy
Visually check the charcoal canister for cracks or damage.
Inspect the charcoal canister operation.
Plug the vent port with the cap.
While holding the purge port closed, blow air (1.76
Kpa, 18 gf/cm2, 0.26 Psi) into the evap port and
...