Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling /  Thermostat
                        Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Precaution
   1. Handling precautions on steering system
	 care must be taken when replacing parts. Incorrect replacement may 
	affect the performance of the
	steering system and result in a driving hazard.
2. Handling precautions on srs airbag system
	 the vehicle is equipped with srs (suppl ...
   
Circuit description
   1 Check p squib circuit(airbag sensor assy center – instrument
panel passenger airbag assy)
	Disconnect the negative (–) terminal cable from the battery,
	and wait at least for 90 seconds.
	 disconnect the connectors between the airbag sensor
	assy center and the instrument panel ...
   
Circuit description
   When the brake pedal is depressed, the stop lamp switch assy sends a signal 
to the cruise control ecu assy.
When the cruise control ecu assy receives this signal, it cancels the cruise 
control.
A fail–safe function is provided so that cancel functions normally, even if 
there is a malfu ...
   


