Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Precaution
1. Do not handle refrigerant in an enclosed
area or near an open flame
2. Always wear eye protection
3. Be careful not to get liquid refrigerant in your eyes or on your skin
If liquid refrigerant gets in your eyes or on your skin.
wash the area with lots of cool water.
Cautio ...
Installing tire pressure
warning valves and transmitters
(vehicles with a
tire pressure warning system)
When replacing tires or wheels,
tire pressure warning valves and transmitters must also be
installed.
When new tire pressure warning
valves and transmitters are
installed, new ID codes must be
registered in the tire pressure
warning computer and the tire
pressure warning system must
be initialized. ...
Circuit description
The rotary solenoid type idle air control (iac) valve is located
under the throttle body and intake air bypassing the throttle
valve flows into the iac valve through the passage.
In this way the intake air volume bypassing the throttle valve is
regulated, controls the engine speed.
The ...


