Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
General maintenance
Listed below are the general
maintenance items that
should be performed at the
intervals specified in the
"Owner's Warranty Information
Booklet" or "Owner's
Manual Supplement/Scheduled
Maintenance Guide". It
is recommended that any
problem you notice should
be brought to the attention
of your Toyota ...
Inspection procedure
1 Check p/t squib(rh) circuit(airbag sensor assy center – front
seat outer belt assy rh)
Disconnect the negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
disconnect the connectors between the airbag sensor
assy center and the seat belt pretensio ...
On–vehicle inspection
1. Check basic function (manual operation function)
turn the ignition switch on.
Check that the door glass moves up when each window switch of the
regulator master switch
assembly is turned up and moves down when each window switch is turned down.
Check that the do ...


