Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Thermostat
Toyota Corolla (E120): Thermostat
Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water inlet
6. Remove thermostat
7. Install thermostat

- Install a new gasket to the thermostat.
- install the thermostat with the jiggle valve upward as shown in the illustration.
8. Install water inlet
Torque: 11 nvm (113 Kgf·cm, 8 ft·lbf)
9. Install generator assy
Torque:
12mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14mm head 54 nvm (550 Kgf·cm, 39 in.Vlbf)
10. Add coolant
11. Check engine coolant leak
Other materials:
Timing gear cover oil seal
Replacement
1. Remove engine under cover rh
2. Remove front wheel rh
3. Remove fan and generator v belt
Turn the v–ribbed belt tensioner slowly clockwise and
loosen it. Then, remove the fan and generator belt v and
put back the v–ribbed belt tensioner little by little and fix
it ...
Replacement
1. Remove clutch start switch assy
disconnect the clutch start switch assy connector.
remove the nut and clutch start switch assy from the clutch pedal
support.
2. Install clutch start switch assy
install the clutch start switch assy with the nut.
Torque: 15.68 Nv ...
Floor shift cable transmission control
shift (atm)
Replacement
1. Precaution
2. Disconnect battery negative terminal
3. Remove parking brake hole cover sub–assy
4. Remove console panel upper
5. Remove console box carpet
6. Remove console box sub–assy rear
7. Remove air bag sensor assy center
8. Disconnect oxygen sensor connector
...


