Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Radiator assy
Toyota Corolla (E120): Radiator assy
Replacement
1. Drain coolant
2. Separate radiator hose inlet
3. Separate radiator hose outlet
4. Separate oil cooler inlet tube no.1
5. Separate oil cooler outlet tube no.1
6. Remove radiator assy
- disconnect the fan motor connector.
- disconnect two clamps for wire–harness from fan–shroud.
- remove the two fan mount bolts.
- remove the fan w/motor.
7. Add coolant
8. Check engine coolant leak
Other materials:
Inspection procedure
1 Inspect parking brake switch circuit
Check for open and short circuit in parking brake switch circuit
2 Inspect brake fluid level warning switch circuit
Check the brake fluid level in reservoir.
check for open and shot circuit in brake fluid level warning
switch circuit
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How to proceed with troubleshooting
1 Vehicle brought to workshop
2 Customer problem analysis
3 Problem symptom confirmation
4 Circuit inspection
5 Repair or replace
6 Confirmation test
7 End
Customer problem analysis check
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How to proceed with troubleshooting
The hand–held tester can be used at step 3, 4, 5, 7, 10.
1 Vehicle brought to workshop
2 Customer problem analysis
3 Connect hand–held tester to dlc3
Hint:
if the display indicates a communication fault in the tool, inspect dlc3.
4 Check dtc and freeze frame data
Hint:
record or pr ...