Toyota Corolla (E120) 2002–2008 Repair Manual / Cooling / Radiator assy
Toyota Corolla (E120): Radiator assy
Replacement
1. Drain coolant
2. Separate radiator hose inlet
3. Separate radiator hose outlet
4. Separate oil cooler inlet tube no.1
5. Separate oil cooler outlet tube no.1
6. Remove radiator assy
- disconnect the fan motor connector.
- disconnect two clamps for wire–harness from fan–shroud.
- remove the two fan mount bolts.
- remove the fan w/motor.
7. Add coolant
8. Check engine coolant leak
Other materials:
On–vehicle inspection
1. Inspect refrigerant pressure with manifold gauge set
this is a method in witch the trouble is located by using
a manifold gauge set. Read the manifold gauge pressure
when the these conditions are established.
Test conditions:
temperature at the air inlet with the switch set
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Adjustment
1. Inspect and adjust clutch pedal sub–assy
Turn over the floor carpet.
check that the pedal height is correct.
Pedal height from asphalt sheet:
135.8 – 145.8 Mm (5.346 – 5.740 In.)
adjust the pedal height.
Loosen the lock nut and turn the stopper bolt until
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Diagnostic trouble code chart
The inspection procedures are shown in the table below. This table allows
efficient and accurate troubleshooting
using the diagnostic trouble codes displayed in the diagnostic trouble code
chart. Proceed with
troubleshooting in accordance with the inspection procedures listed in the
diagnost ...