Toyota Corolla (E120): Overhaul
1. Drain clutch fluid
2. Disconnect clutch release cylinder to flexible hose tube
- Using sst, disconnect the flexible hose tube.
Sst 09023–00100
Hint
: use a container to catch the fluid.
3. Remove clutch release cylinder assy
- Remove the 3 bolts, clutch release cylinder assy and clutch line bracket.
4. Remove clutch release cylinder kit
- remove the boot from the cylinder body.
- remove the push rod from the cylinder body.
- remove the piston from the cylinder body.
Notice
: be careful not to damage the inside of the cylinder body.
- remove the spring from the cylinder body.
- remove the bleeder plug cap from the bleeder plug.
5. Remove release cylinder bleeder plug
6. Install release cylinder bleeder plug
torque: 8.4 Nvm (85 Kgf·cm, 74 in.Vlbf)
7. Install clutch release cylinder kit
- Install the bleeder plug cap to the bleeder plug.
- install a new spring to the cylinder body.
- coat parts with lithium soap base glycol grease, as shown in the illustration.
- install the piston to the cylinder body.
Notice
: be careful not to damage the inside of the cylinder body.
- install the push rod to the cylinder body.
- install the boot to the cylinder body.
8. Install clutch release cylinder assy
- Install the clutch release cylinder and clutch line bracket
with the 2 bolts.
Torque: 11.8 Nvm (120 Kgf·cm, 9 ft·lbf)
- install the flexible hose tube with the bolt.
Torque: 5.0 Nvm (51 Kgf·cm, 44 in.Vlbf)
9. Connect clutch release cylinder to flexible hose tube
- Using sst, connect the flexible hose tube.
Sst 09023–00100
torque: 15.2 Nvm (155 Kgf·cm, 11 ft·lbf)
10. Bleed clutch pipe line
- fill the brake reservoir tank with brake fluid and bleed clutch
system.
Torque: 8.4 Nvm (85 Kgf·cm, 74 in.Vlbf)
11. Check clutch fluid leakage
Other materials:
Inspection procedure
1 Check p/t squib(rh) circuit(airbag sensor assy center – front
seat outer belt assy rh)
Disconnect the negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
disconnect the connectors between the airbag sensor
assy center and the seat belt pretensio ...
Monitor description
The battery supplies electricity to the ecm even when the ignition switch is
off. This electricity allows the
ecm store data such as dtc history, freeze frame data, fuel trim values, and
other data. If the battery voltage
falls below a minimum level, the ecm will conclude that there is a fault ...
Circuit description
When a misfire occurs in the engine, hydrocarbons (hc) enter the exhaust in
high concentrations. If this hc
concentration is high enough, there could be an increase in exhaust emissions
levels. High concentrations
of hc passing through the catalyst also cause to temperature of the catalyst to ...