Toyota Corolla (E120): Overhaul
1. Drain clutch fluid
2. Disconnect clutch release cylinder to flexible hose tube
- Using sst, disconnect the flexible hose tube.
Sst 09023–00100
Hint
: use a container to catch the fluid.
3. Remove clutch release cylinder assy
- Remove the 3 bolts, clutch release cylinder assy and clutch line bracket.
4. Remove clutch release cylinder kit
- remove the boot from the cylinder body.
- remove the push rod from the cylinder body.
- remove the piston from the cylinder body.
Notice
: be careful not to damage the inside of the cylinder body.
- remove the spring from the cylinder body.
- remove the bleeder plug cap from the bleeder plug.
5. Remove release cylinder bleeder plug
6. Install release cylinder bleeder plug
torque: 8.4 Nvm (85 Kgf·cm, 74 in.Vlbf)
7. Install clutch release cylinder kit
- Install the bleeder plug cap to the bleeder plug.
- install a new spring to the cylinder body.
- coat parts with lithium soap base glycol grease, as shown in the illustration.
- install the piston to the cylinder body.
Notice
: be careful not to damage the inside of the cylinder body.
- install the push rod to the cylinder body.
- install the boot to the cylinder body.
8. Install clutch release cylinder assy
- Install the clutch release cylinder and clutch line bracket
with the 2 bolts.
Torque: 11.8 Nvm (120 Kgf·cm, 9 ft·lbf)
- install the flexible hose tube with the bolt.
Torque: 5.0 Nvm (51 Kgf·cm, 44 in.Vlbf)
9. Connect clutch release cylinder to flexible hose tube
- Using sst, connect the flexible hose tube.
Sst 09023–00100
torque: 15.2 Nvm (155 Kgf·cm, 11 ft·lbf)
10. Bleed clutch pipe line
- fill the brake reservoir tank with brake fluid and bleed clutch
system.
Torque: 8.4 Nvm (85 Kgf·cm, 74 in.Vlbf)
11. Check clutch fluid leakage
Other materials:
Door control transmitter
Registration
1. Registration of recognition code
Hint:
the add mode is used to retain the already registered codes while
registering a new recognition code.
This mode is used when adding a transmitter. If the number of the registered
codes exceeds 4, the
previously registered code wi ...
Odometer and trip meter
display
■ Changing the display
Press the display change button
until the desired item is displayed.
■ Display items
Odometer
Displays the total distance the vehicle
has been driven.
Trip meter A/Trip meter B
Displays the distance the vehicle
has been driven since the meter
was last reset. Trip me ...
Engine
On–vehicle inspection
Hint:
inspect these items on a cooled down engine.
1. Inspect drive belt
2. Replace spark plugs
3. Inspect air filter
Remove the air filter.
visually check that the air filter is not excessively damaged,
dirty or oily.
Peplace the air filter if nece ...