Toyota Tacoma manuals

Toyota Corolla Repair Manual: Overhaul

1. Drain clutch fluid

2. Disconnect clutch release cylinder to flexible hose tube

  1. Using sst, disconnect the flexible hose tube.

    Sst 0902300100

Hint

: use a container to catch the fluid.

3. Remove clutch release cylinder assy

  1. Remove the 3 bolts, clutch release cylinder assy and clutch line bracket.

4. Remove clutch release cylinder kit

  1.  remove the boot from the cylinder body.
  2.  remove the push rod from the cylinder body.
  3.  remove the piston from the cylinder body.

    Notice

    : be careful not to damage the inside of the cylinder body.

  4.  remove the spring from the cylinder body.
  5.  remove the bleeder plug cap from the bleeder plug.

5. Remove release cylinder bleeder plug

6. Install release cylinder bleeder plug

torque: 8.4 Nvm (85 Kgfcm, 74 in.Vlbf)

7. Install clutch release cylinder kit

  1. Install the bleeder plug cap to the bleeder plug.
  2.  install a new spring to the cylinder body.
  3.  coat parts with lithium soap base glycol grease, as shown in the illustration.
  4.  install the piston to the cylinder body.

    Notice

    : be careful not to damage the inside of the cylinder body.

  5.  install the push rod to the cylinder body.
  6.  install the boot to the cylinder body.

8. Install clutch release cylinder assy

  1. Install the clutch release cylinder and clutch line bracket with the 2 bolts.

    Torque: 11.8 Nvm (120 Kgfcm, 9 ftlbf)

  2.  install the flexible hose tube with the bolt.

    Torque: 5.0 Nvm (51 Kgfcm, 44 in.Vlbf)

9. Connect clutch release cylinder to flexible hose tube

  1. Using sst, connect the flexible hose tube.

    Sst 0902300100
    torque: 15.2 Nvm (155 Kgfcm, 11 ftlbf)

10. Bleed clutch pipe line

  1.  fill the brake reservoir tank with brake fluid and bleed clutch system.

    Torque: 8.4 Nvm (85 Kgfcm, 74 in.Vlbf)

11. Check clutch fluid leakage

Components
...

Clutch unit (mtm)
...

Other materials:

Engine
Onvehicle inspection Hint: inspect these items on a cooled down engine. 1. Inspect drive belt 2. Replace spark plugs 3. Inspect air filter Remove the air filter.  visually check that the air filter is not excessively damaged, dirty or oily. Peplace the air filter if necess ...

Inspection procedure
Hint: the switch described in this text is a switch for transmitting signals which is built in the door control transmitter. 1 Check wireless door lock control functions Normal 2 Replace transmitter battery with normal one After replacing the transmitter battery with a new or normal o ...

Replacement
1. Work for preventing gasoline from spilling out 2. Remove cylinder head cover no.2 Remove the 2 nuts, 2 clips and cylinder head cover. 3. Disconnect ventilation hose Disconnect the ventilation hose from the cylinder head cover. 4. Disconnect engine wire Disconnect ...

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