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Toyota Corolla Repair Manual: Overhaul

Toyota Corolla Repair Manual / Lubrication / Oil pump assy / Overhaul

1. Remove oil pump relief valve

  1. Remove the oil pump relief valve plug, oil pump relief valve spring and oil pump relief valve.
  1.  Oil pump relief valve plug
  2.  oil pump relief valve spring
  3.  oil pump relief valve

2. Inspect oil pump assy

  1. Remove 3 screws and oil pump cover.

  1. Inspect the oil pump relief valve.
  1.  Coat the valve with engine oil and check that it falls smoothly into the valve hole by it own weight.
  1.  inspect the oil pump rotor sub–assembly.
  1. Coat the oil pump gear set with engine oil and place them into the oil pump body. Check that the rotors revolves smoothly.

  1.  inspect rotor tip clearance.
  1. Using a feeler gauge, measure the clearance between the drive and driven rotor tips.

    Standard tip clearance: 0.040 – 0.160 Mm (0.0016 – 0.0063 In.)

  1. Inspect body clearance.
  1. Using a feeler gauge, measure the clearance between the driven rotor and body.

    Standard body clearance: 0.260 – 0.325 Mm (0.0102 – 0.0128 In.)

  1. Inspect rotor side clearance.
  1.  Using a feeler gauge and precision straight edge, measure the clearance between the rotors and precision straight edge.

    Standard side clearance: 0.025 – 0.071 Mm (0.0010 – 0.0028 In.)

  1. Install oil pump rotor sub–assembly.
  1.  Coat the oil pump gear set with engine oil and place it into pump body with the marks facing the pump body cover side.

  1. Install oil pump rotor sub–assembly.

    (1) Coat the oil pump gear set with engine oil and place it into pump body with the marks facing the pump body cover side.

3. Install oil pump relief valve

  1. Install the oil pump relief valve plug, oil pump relief valve spring and oil pump relief valve.

    Torque: 37 nvm (375 Kgf·cm, 27 ft·lbf)

  1.  oil pump relief valve plug
  2.  oil pump relief valve spring
  3.  oil pump relief valve
Replacement
1. Drain engine oil  remove the oil pan drain plug and drain the engine oil. 2. Removal & installation chain sub–assy 3. Remove chain vibration damper no.1  remove 2 bolts an ...

Oil filter sub–assy
Replacement Caution: prolonged and repeated contact with mineral oil will result in the removal of natural fats from the skin, leading to dryness, irritation and dermatitis. In addition, use ...

Other materials:

Before driving
Floor mat Use only floor mats designed specifically for vehicles of the same model and model year as your vehicle. Fix them securely in place onto the carpet. 1 Insert the retaining hooks (clips) into the floor mat eyelets. 2 Turn the upper knob of each retaining hook (clip) to secure the flo ...

Problem symptoms table
Hint: use the table below to help determine the cause of the problem. The numbers indicate the priority of the likely cause of the problem. Check each part in order. If necessary, replace these parts. 1. Headlamp and tail lamp 2. Front fog lamp system 3. Turn signal and hazard warni ...

Inspection procedure
1 Check p/t squib(lh) circuit(airbag sensor assy center – front seat outer belt assy lh) Disconnect the negative (–) terminal cable from the battery, and wait at least for 90 seconds.  disconnect the connectors between the airbag sensor assy center and the seat belt pretensioner ...

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