Toyota Tacoma manuals

Toyota Corolla Repair Manual: Overhaul

1. Remove oil pump relief valve

  1. Remove the oil pump relief valve plug, oil pump relief valve spring and oil pump relief valve.
  1.  Oil pump relief valve plug
  2.  oil pump relief valve spring
  3.  oil pump relief valve

2. Inspect oil pump assy

  1. Remove 3 screws and oil pump cover.

  1. Inspect the oil pump relief valve.
  1.  Coat the valve with engine oil and check that it falls smoothly into the valve hole by it own weight.
  1.  inspect the oil pump rotor subassembly.
  1. Coat the oil pump gear set with engine oil and place them into the oil pump body. Check that the rotors revolves smoothly.

  1.  inspect rotor tip clearance.
  1. Using a feeler gauge, measure the clearance between the drive and driven rotor tips.

    Standard tip clearance: 0.040 0.160 Mm (0.0016 0.0063 In.)

  1. Inspect body clearance.
  1. Using a feeler gauge, measure the clearance between the driven rotor and body.

    Standard body clearance: 0.260 0.325 Mm (0.0102 0.0128 In.)

  1. Inspect rotor side clearance.
  1.  Using a feeler gauge and precision straight edge, measure the clearance between the rotors and precision straight edge.

    Standard side clearance: 0.025 0.071 Mm (0.0010 0.0028 In.)

  1. Install oil pump rotor subassembly.
  1.  Coat the oil pump gear set with engine oil and place it into pump body with the marks facing the pump body cover side.

  1. Install oil pump rotor subassembly.

    (1) Coat the oil pump gear set with engine oil and place it into pump body with the marks facing the pump body cover side.

3. Install oil pump relief valve

  1. Install the oil pump relief valve plug, oil pump relief valve spring and oil pump relief valve.

    Torque: 37 nvm (375 Kgfcm, 27 ftlbf)

  1.  oil pump relief valve plug
  2.  oil pump relief valve spring
  3.  oil pump relief valve
Replacement
1. Drain engine oil  remove the oil pan drain plug and drain the engine oil. 2. Removal & installation chain subassy 3. Remove chain vibration damper no.1  remove 2 bolts an ...

Oil filter subassy
Replacement Caution: prolonged and repeated contact with mineral oil will result in the removal of natural fats from the skin, leading to dryness, irritation and dermatitis. In addition, use ...

Other materials:

Indicators
The indicators inform the driver of the operating state of the vehicles various systems. *1: Vehicles without a smart key system: These lights turn on when the engine switch is turned to the ON position to indicate that a system check is being performed. They will turn off after the engin ...

Inspection procedure
Hint: read freeze frame data using the hand-held tester or the obd ii scan tool. Freeze frame data records the engine conditions when a malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle was running or stopped, the engine was warmed up or not, the ...

Onvehicle inspection
1. Check cooling fan operation with low temperature (below 83 c (181 f)) Turn the ignition switch on.  check that the cooling fan stops. Hint: if not, check the cooling fan relay and water temperature sensor, and check for separated connector or severed wire between the cooling fan ...

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