Toyota Corolla Repair Manual: Overhaul
1. Remove oil pump relief valve
- Remove the oil pump relief valve plug, oil pump relief valve spring and oil pump relief valve.
- Oil pump relief valve plug
- oil pump relief valve spring
- oil pump relief valve
2. Inspect oil pump assy
- Remove 3 screws and oil pump cover.
- Inspect the oil pump relief valve.
- Coat the valve with engine oil and check that it falls smoothly into the valve hole by it own weight.
- inspect the oil pump rotor sub–assembly.
- Coat the oil pump gear set with engine oil and place them into the oil pump body. Check that the rotors revolves smoothly.
- inspect rotor tip clearance.
- Using a feeler gauge, measure the clearance between
the drive and driven rotor tips.
Standard tip clearance: 0.040 – 0.160 Mm (0.0016 – 0.0063 In.)
- Inspect body clearance.
- Using a feeler gauge, measure the clearance between
the driven rotor and body.
Standard body clearance: 0.260 – 0.325 Mm (0.0102 – 0.0128 In.)
- Inspect rotor side clearance.
- Using a feeler gauge and precision straight edge,
measure the clearance between the rotors and precision
straight edge.
Standard side clearance: 0.025 – 0.071 Mm (0.0010 – 0.0028 In.)
- Install oil pump rotor sub–assembly.
- Coat the oil pump gear set with engine oil and place it into pump body with the marks facing the pump body cover side.
- Install oil pump rotor sub–assembly.
(1) Coat the oil pump gear set with engine oil and place it into pump body with the marks facing the pump body cover side.
3. Install oil pump relief valve
- Install the oil pump relief valve plug, oil pump relief valve
spring and oil pump relief valve.
Torque: 37 nvm (375 Kgf·cm, 27 ft·lbf)
- oil pump relief valve plug
- oil pump relief valve spring
- oil pump relief valve
Replacement
1. Drain engine oil
remove the oil pan drain plug and drain the engine oil.
2. Removal & installation chain sub–assy
3. Remove chain vibration damper no.1
remove 2 bolts an ...
Oil filter sub–assy
Replacement
Caution:
prolonged and repeated contact with mineral oil will result in the
removal of natural fats from
the skin, leading to dryness, irritation and dermatitis. In addition, use ...
Other materials:
Cigarette lighter assy
Replacement
Hint: components:
1. Remove floor shift shift lever knob sub–assy (m/t transaxle)
2. Remove console panel upper
3. Remove cigarette lighter cover
Disengage the 2 claws and remove the cigarette lighter
cover.
4. Remove cigarette lighter assy
Turn the socket in th ...
Windshield wipers and washer
Operating the wiper lever
The wiper operation is selected by moving the lever as follows. When intermittent
windshield wiper operation is selected, the wiper interval can be also adjusted.
1 Intermittent windshield wiper operation
2 Low speed windshield wiper operation
3 High speed windshield ...
Inspection procedure
1 Check p/t squib(lh) circuit(airbag sensor assy center – front seat
outer belt assy lh)
Disconnect the negative (–) terminal cable from the battery,
and wait at least for 90 seconds.
disconnect the connectors between the airbag sensor
assy center and the seat belt pretensioner ...