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Toyota Corolla Repair Manual: Overhaul

Toyota Corolla Repair Manual / Lubrication / Oil pump assy / Overhaul

1. Remove oil pump relief valve

  1. Remove the oil pump relief valve plug, oil pump relief valve spring and oil pump relief valve.
  1.  Oil pump relief valve plug
  2.  oil pump relief valve spring
  3.  oil pump relief valve

2. Inspect oil pump assy

  1. Remove 3 screws and oil pump cover.

  1. Inspect the oil pump relief valve.
  1.  Coat the valve with engine oil and check that it falls smoothly into the valve hole by it own weight.
  1.  inspect the oil pump rotor sub–assembly.
  1. Coat the oil pump gear set with engine oil and place them into the oil pump body. Check that the rotors revolves smoothly.

  1.  inspect rotor tip clearance.
  1. Using a feeler gauge, measure the clearance between the drive and driven rotor tips.

    Standard tip clearance: 0.040 – 0.160 Mm (0.0016 – 0.0063 In.)

  1. Inspect body clearance.
  1. Using a feeler gauge, measure the clearance between the driven rotor and body.

    Standard body clearance: 0.260 – 0.325 Mm (0.0102 – 0.0128 In.)

  1. Inspect rotor side clearance.
  1.  Using a feeler gauge and precision straight edge, measure the clearance between the rotors and precision straight edge.

    Standard side clearance: 0.025 – 0.071 Mm (0.0010 – 0.0028 In.)

  1. Install oil pump rotor sub–assembly.
  1.  Coat the oil pump gear set with engine oil and place it into pump body with the marks facing the pump body cover side.

  1. Install oil pump rotor sub–assembly.

    (1) Coat the oil pump gear set with engine oil and place it into pump body with the marks facing the pump body cover side.

3. Install oil pump relief valve

  1. Install the oil pump relief valve plug, oil pump relief valve spring and oil pump relief valve.

    Torque: 37 nvm (375 Kgf·cm, 27 ft·lbf)

  1.  oil pump relief valve plug
  2.  oil pump relief valve spring
  3.  oil pump relief valve
Replacement
1. Drain engine oil  remove the oil pan drain plug and drain the engine oil. 2. Removal & installation chain sub–assy 3. Remove chain vibration damper no.1  remove 2 bolts an ...

Oil filter sub–assy
Replacement Caution: prolonged and repeated contact with mineral oil will result in the removal of natural fats from the skin, leading to dryness, irritation and dermatitis. In addition, use ...

Other materials:

Overhaul
1. Drain clutch fluid 2. Disconnect clutch release cylinder to flexible hose tube Using sst, disconnect the flexible hose tube. Sst 09023–00100 Hint: use a container to catch the fluid. 3. Remove clutch release cylinder assy Remove the 3 bolts, clutch release cylinder assy an ...

Diagnostic trouble code chart
The inspection procedures are shown in the table below. This table allows efficient and accurate troubleshooting using the diagnostic trouble codes displayed in the diagnostic trouble code chart. Proceed with troubleshooting in accordance with the inspection procedures listed in the diagnost ...

Inspection
1. Spark plug Notice: never use a wire brush for cleaning. Never attempt to adjust the electrode gap on used spark plug. Spark plug should be replaced every 192,000 km (120,000 miles). Clean the spark plugs. Air pressure: below 588 kpa (6.0 Kg/cm2, 85 psi) duration: 20 sec ...

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