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Toyota Corolla Repair Manual: Removal & installation and disassembly & reassembly

Toyota Corolla Repair Manual / Exhaust / Removal & installation and disassembly & reassembly

1. Remove oxygen sensor

  1. Remove a clip and tear off the floor mat.
  2.  disconnect a oxygen sensor connector.

  1. Remove the oxygen sensor.

2. Remove tail pipe assy

  1. Remove 2 bolts, 2 springs and tail pipe assy.

3. Remove floor panel brace front

  1. Remove 2 nuts and the front floor panel brace front.

4. Remove exhaust pipe assy front

  1. Remove 2 bolts, 2 springs and exhaust pipe assy front.

5. Install exhaust pipe assy front

  1.  using vernier calipers, measure the free length of the compression spring.

    Minimum length: 41.5 Mm (1.634 In.) Hint

    : if the free length is less than minimum, replace the compression spring.

  2.  install a new gasket on the exhaust manifold.
  3.  install the exhaust pipe front with 2 bolts and 2 springs.

    Torque: 43 nvm (440 Kgfcm, 32 ftlbf)

6. Install floor panel brace front

  1.  install the front panel brace front with 2 nuts.

    Torque: 30 nvm (302 Kgfcm, 22 ftlbf)

7. Install tail pipe assy

  1.  using vernier calipers, measure the free length of the compression spring.

    Minimum length: 38.5 Mm (1.516 In.) Hint

    : if the free length is less than minimum, replace the compression spring.

  2.  install a new gasket on the exhaust pipe front.
  3.  install the exhaust tail pipe with 2 bolts and 2 springs.

    Torque: 43 nvm (440 Kgfcm, 32 ftlbf)

8. Install oxygen sensor

  1. Install the oxygen sensor to the exhaust pipe front.

    Torque: 44 nvm (450 Kgfcm, 33 ftlbf)

  2.  connect the oxygen sensor connector.

Hint

: after installing oxygen sensor, check that sensor wire is not twisted. If it is twisted, remove the oxygen sensor and reinstall it.

9. Check exhaust gas leak

Components
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Cooling
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Other materials:

Inspection procedure
Hint: start the inspection from step 1 in case of using the handheld tester and start from step 2 in case of not using the handheld tester. 1 Read value of handheld tester(skid control sensor) Check that there is no difference between the speed value output from the speed sensor displ ...

Front suspension
Preparation Sst Recomended tools Equipment ...

Moon roof
Use the overhead switches to open and close the moon roof and tilt it up and down. ■ Opening and closing 1 Opens the moon roof* The moon roof stops slightly before the fully open position to reduce wind noise. Press the switch again to fully open the moon roof. 2 Closes the moon roof* ...

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