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Toyota Corolla Repair Manual: Overhaul

Hint

: components:

1. Discharge refrigerant from refrigeration system

sst 0711058060 (0711758080, 0711758090, 0711778050, 0711788060, 0711788070, 0711788080)

2. Disconnect cooler refrigerant liquid pipe a

  1. Remove the bolt and disconnect the cooler refrigerant liquid pipe a from the w/receiver condenser assy.
  2.  remove the oring from the cooler refrigerant liquid pipe a.

Notice

: seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

3. Disconnect discharge hose subassy

  1. Remove the bolt and discharge hose subassy from the w/receiver condenser assy.
  2. remove the oring from the discharge hose subassy.

Notice

: seal the opening of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

4. Remove w/receiver condenser assy

  1. Remove the 2 bolts and 2 radiator upper supports.

  1. Remove the 2 bolts.
  2. slide the upper part of the radiator assy rearward to remove the w/receiver condenser assy.

5. Remove cooler dryer

  1. Using a socket hexagon wrench 14 mm (0.55 In.), Remove the cap from the modulator.

  1. Remove the oring from the cap.

  1. Using pliers, remove the cooler dryer.

6. Install cooler dryer

  1.  using pliers, install the cooler dryer.

  1. Install the new oring to the cap.
  2.  sufficiently apply compressor oil to the fit surfaces of the oring and the cap.

    Compressor oil: ndoil 8 or equivalent

  1. Using a socket hexagon wrench 14 mm (0.55 In.), Install the cap to the modulator.

    Torque: 2.9 Nvm (29 kgfvcm, 25 in.Vlbf)

7. Install w/receiver condenser assy

  1. Install the w/receiver condenser assy with the 2 bolts.

    Torque: 9.8 Nvm (100 kgfvcm, 87 in.Vlbf)

  1. Install the 2 radiator upper supports with the 2 bolts.

8. Install discharge hose subassy

  1.  remove the attached vinyl tape from the hose and connecting part of the w/receiver condenser assy.
  2.  sufficiently apple compressor oil to the new oring and hose joint.

    Compressor oil: ndoil 8 or equivalent

  3.  install a oring to the discharge hose subassy.

  1. Install the discharge hose subassy to the w/receiver condenser assy with the bolt.

    Torque: 5.4 Nvm (54 kgfvcm, 48 in.Vlbf)

9. Install cooler refrigerant liquid pipe a

  1.  remove the attached vinyl tape from the pipe and w/receiver condenser assy.
  2.  sufficiently apple compressor oil to the new oring and pipe joint.

    Compressor oil: ndoil 8 or equivalent

  3.  install a orings to the cooler refrigerant liquid pipe a.

  1. Install the cooler refrigerant liquid pipe a to the w/receiver condenser assy with the bolt.

    Torque: 5.4 Nvm (54 kgfvcm, 48 in.Vlbf)

10. Charge refrigerant

sst 0711058060 (0711758060, 0711758070, 0711758080, 0711758090, 0711778050, 0711788060, 0711788070, 0711788080), 0711748130, 0711748140 specified amount: 490 30 g (17.28 1.06 Oz.)

11. Warm up engine

12. Inspect leakage of refrigerant

Components
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Supplemental restraint system
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Other materials:

Towing with a wheel-lift type truck
► From the front Release the parking brake. ► From the rear Use a towing dolly under the front wheels. Vehicles without a smart key system: When not using a towing dolly, turn the engine switch to the ACC position and shift the shift lever to N. Vehicles with a smart key sys ...

Transmitter battery
Replacement 1. Replace transmitter battery Notice: special caution should be taken for handling each component as they are precision electronic components. Using a screwdriver, pry out the transmitter case. Notice: do not forcibly pry out the case. Hint: tape the screwdriver tip ...

Foreword
This repair manual has been prepared to provide essential information on body panel repair methods (including cutting and welding operations, but excluding painting) for the toyota corolla Applicable models: aze141 series zre142 series This manual consists of body repair methods, exploded diag ...

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