1. Drain clutch fluid
2. Remove brake master cylinder sub–assy
3. Remove brake booster assy
4. Disconnect clutch reservoir tube
Hint
: use a container to catch the fluid.
5. Disconnect clutch master cylinder to flexible hose tube
Sst 09023–00100
Hint
: use a container to catch the fluid.
6. Remove clutch pedal spring
7. Remove clutch master cylinder push rod clevis w/hole pin
8. Remove clutch master cylinder assy
9. Remove clutch master cylinder kit
Notice
: the piston may pop up out of the cylinder body. Therefore, slowly remove the push rod from the cylinder body.
Notice
: be careful not to damage the inside of the cylinder body.
10. Install clutch master cylinder kit
Notice
: be careful not to damage the inside of the cylinder body.
11. Install clutch master cylinder assy
Torque: 11.8 Nvm (120 Kgf·cm, 9 ft·lbf)
12. Install clutch master cylinder push rod clevis w/hole pin
Hint
: install the hole pin from the right side of the vehicle.
13. Install clutch pedal spring
14. Connect clutch master cylinder to flexible hose tube
Sst 09023–00100 torque: 15.2 Nvm (155 Kgf·cm, 11 ft·lbf)
15. Connect clutch reservoir tube
Notice
: facing the white mark upward.
16. Install brake booster assy
17. Install brake master cylinder sub–assy
18. Bleed brake line
19. Bleed clutch pipe line
Torque: 8.4 Nvm (85 Kgf·cm, 73 in.Vlbf)
20. Check and adjust brake pedal height
21. Inspect and adjust clutch pedal sub–assy
22. Check brake fluid leakage
23. Check clutch fluid leakage
24. Check fluid level in reservoir
Heater control & accessory assy
Replacement
1. Remove console panel upper
2. Remove instrument cluster finish panel
3. Remove heater control & accessory assy
Release the 2 fitting claws and pull out the heater control
& accessory assy.
Using a screwdriver, open the claw of the cable clamp and
dis ...
Inspection procedure
1 Check un–lock warning switch assy
Disconnect the key unlock warning switch connector.
check the continuity between the terminals of the key unlock
warning switch connector, as shown in the illustration
and table.
Standard:
2 Check wire harness (tvip ecu unlock warning ...
Manual transmission/transaxle
Preparation
Sst
Equipment
Lubricant
...