Toyota Corolla (E120) 2002–2008 Repair Manual / Drive shaft / propeller shaft / Drive shaft, propeller shaft, axle / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
1. Inspect front axle hub bearing
- remove the front wheel.
- separate the front disc brake caliper assy .
- remove the front disc.
- inspect the bearing backlash.

- Using a dial indicator, check the backlash near the
center of the axle hub.
Maximum: 0.05 Mm (0.0020 In.)
If the backlash exceeds the maximum, replace the front axle hub bearing.
- inspect the axle hub deviation.

- Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.05 Mm (0.0020 In.)
If the backlash exceeds the maximum, replace the front axle hub sub–assy.
- install the front disc.
- install the front disc brake caliper assy .
- install the front wheel.
Torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
2. Inspect rear axle hub bearing
- remove the rear wheel.
- remove rear brake drum sub–assy.
- inspect the bearing backlash.

- Set a dial indicator near the center of the axle hub
and check the backlash in the bearing shaft sirection.
Maximum: 0.05 Mm (0.0020 In.)
If the backlash exceeds the maximum, replace the rear axle hub & bearing assy.
- Inspect the axle hub deviation.

- Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.07 Mm (0.0028 In.)
If the backlash exceeds the maximum, replace the rear axle hub & bearing assy.
- install the rear brake drum sub–assy.
- install the rear wheel.
Torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
Other materials:
Air outlets
■ Location of air outlets
The air outlets and air volume changes according to the selected airflow mode.
: Some models
■ Adjusting the position of and opening and closing the air outlets
► Front center outlets
Direct air flow to the left or right, up or down.
► Fro ...
Capacity and distribution
Cargo capacity depends on the total weight of the occupants.
(Cargo capacity) = (Total load capacity) — (Total weight of occupants)
Steps for Determining Correct Load Limit —
(1) Locate the statement “The combined weight of occupants and cargo should never
exceed XXX kg or XXX lbs.” on ...
Replacement
1. Remove battery
2. Remove battery carrier
Remove the 4 bolts and battery carrier.
3. Disconnect floor shift cable transmission control shift
Remove the nut from the control shaft lever.
disconnect the control cable from the control shaft lever.
remove the clip a ...


