Toyota Corolla (E120) 2002–2008 Repair Manual / Drive shaft / propeller shaft / Drive shaft, propeller shaft, axle / On–vehicle inspection
Toyota Corolla (E120): On–vehicle inspection
1. Inspect front axle hub bearing
- remove the front wheel.
- separate the front disc brake caliper assy .
- remove the front disc.
- inspect the bearing backlash.

- Using a dial indicator, check the backlash near the
center of the axle hub.
Maximum: 0.05 Mm (0.0020 In.)
If the backlash exceeds the maximum, replace the front axle hub bearing.
- inspect the axle hub deviation.

- Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.05 Mm (0.0020 In.)
If the backlash exceeds the maximum, replace the front axle hub sub–assy.
- install the front disc.
- install the front disc brake caliper assy .
- install the front wheel.
Torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
2. Inspect rear axle hub bearing
- remove the rear wheel.
- remove rear brake drum sub–assy.
- inspect the bearing backlash.

- Set a dial indicator near the center of the axle hub
and check the backlash in the bearing shaft sirection.
Maximum: 0.05 Mm (0.0020 In.)
If the backlash exceeds the maximum, replace the rear axle hub & bearing assy.
- Inspect the axle hub deviation.

- Using a dial indicator, check the deviation at the surface
of the axle hub outside the hub bolt.
Maximum: 0.07 Mm (0.0028 In.)
If the backlash exceeds the maximum, replace the rear axle hub & bearing assy.
- install the rear brake drum sub–assy.
- install the rear wheel.
Torque: 103 nvm (1,050 Kgf·cm, 76 ft·lbf)
Other materials:
Disposal
Hint:
when scrapping vehicles epuipped with a seat belt pretensioner or disposing of a
front seat outer belt (with
seat belt pretensioner) always first active the seat belt pretensioner in
accordance with the procedure described
below. If any abnormality occurs in the seat belt pretensioner o ...
Throttle body assy
Components
Removal & installation and disassembly & reassembly
1. Drain coolant
2. Remove cylinder head cover no.2
Remove 2 nuts, 2clips and the cylinder head cover no. 2.
3. Remove air cleaner cap sub–assy
Disconnect the maf connector.
disconnect the vsv co ...
Overhaul
1. Drain clutch fluid
2. Remove brake master cylinder sub–assy
3. Remove brake booster assy
4. Disconnect clutch reservoir tube
Loosen the clip and disconnect the clutch reservoir tube
from the clutch master cylinder assy.
Hint:
use a container to catch the fluid.
5. Disconnect ...


