Toyota Corolla Body Repair Manual: Introductions
4. Anti-rust treatment after installation
(A) body sealer application
Purpose: for water-proofing and anti-rust measures, always apply the body sealer to the body panel seams and hems of the doors, hood, etc.
Notice
: apply body sealer neatly to parts that require a high quality appearance.
(B) undercort application
Purpose:
to prevent corrosion and protect the body from gravel, always apply a sufficient undercoating to the areas indicated.
(C) vehicle body anti-rust agent application
Purpose:
the purpose is to protect areas from rust which are difficult to paint such as the backside of the box-shaped cross section frame parts.
Method
: apply anti-rust agent through the service holes and/or installation holes of the parts.
5. Headlight bracket repair
Hint:
- if the installation area of the headlight assembly is damaged, use the supply retainer for low-cost repair.
- Ensure that the headlight assembly is not damaged.
(A) install upper headlight protector retainer
(1) cut off the part shaded in the illustration and smooth with sandpaper.
Notice
: after cutting off the part, place the upper headlight protector retainer against the bosses and gradually file away the old bracket if it interferes with the installation of the supply bracket.
(2) Install the upper headlight protector retainer with the 2 screws.
(B) install lower headlight protector retainer
(1) cut off the part shaded in the illustration and smooth with sandpaper.
Notice
: after cutting off the part, place the lower headlight protector retainer against the bosses and gradually file away the old bracket if it interferes with the installation of the supply bracket.
(2) Install the lower headlight protector retainer with the 2 screws.
(C) install lower headlight bracket
(1) cut off the part shaded in the illustration and smooth with sandpaper.
Notice
: after cutting off the part, place the lower headlight bracket against the bosses and gradually file away the old bracket if it interferes with the installation of the supply bracket.
(2) Install the lower headlight bracket with the 2 screws.
6. Procedures necessary when ecu or other parts are replaced
(a) the work list
(1) each inspection procedure refers to the toyota repair manual.
|
Replacement part |
Necessary procedure |
Effect/inoperative function when necessary procedures are not performed |
Note |
| Ecm | Vehicle identification number (vin) registration | Mil comes on | Using the techstream |
| Ecu commnication id registration |
|
— |
|
| Reset memory (*1) |
|
Using the techstream | |
|
Reset memory |
|
Using the intelligent tester |
| Tire pressure warning ecu |
|
|
— |
| Tire pressure warning valve and transmitter |
|
|
Even if only one wheel is replaced, ids for all 4 wheels must be registered |
| Brake actuator assembly (skid control ecu) | Perform yaw rate and acceleration sensor zero point calibration |
|
Perform yaw rate and acceleration sensor zero point calibration with the ignition switch on (engine stopped). |
|
|
|
Perform yaw rate and acceleration sensor zero point calibration with the ignition switch on (engine stopped) |
|
Perform rotation angle sensor initialization and torque sensor zero point calibration. |
|
Dtc (c1515/c1525) will be stored when the power steering ecu is replaced |
| Power steering ecu (*3) |
|
|
Dtc (c1515/c1525) will be stored when the power steering ecu is replaced |
| Steering column (*3) | Torque sensor zero point calibration | Steering effort is different between turning steering wheel to left and right |
— |
|
|
Wireless door lock control system | — |
| Steering lock actuator (steering lock ecu) (*4) | Ecu code registration | Engine start | — |
|
Key id registration |
|
— |
| Id code box (*4) |
|
|
— |
| Occupant classification ecu |
|
Occupant classification system passenger airbag on/off indicator airbag system (front passenger side) seat belt warning system (front passenger side) |
— |
|
Perform sliding roof drive gear reset. |
|
Necessary when removed and installed (not necessary when the sliding roof drive gear (sliding roof ecu) is removed and installed together with the sliding roof housing.) |
*1: For u341e, u250e automatic transaxle
*2: for 2az-fe
*3: for 2zr-feV
*4: w/ smart key systemV
*5: w/o smart key system
Introduction
...
Precaution
1. Work precautions
(A) vehicle protection
(1) when welding, cover glass, seats, carpets, etc. With
heat resistant fireploof covers to protect them.
(B) safety
(1) never stand in the path ...
Other materials:
Overhaul
1. Inspect 4th gear thrust clearance
Using a feeler gauge, measure the 4th gear thrust clearance.
4Th gear thrust clearance:
2. Inspect 3rd gear thrust clearance
Using a dial indicator, measure the 3rd gear thrust clearance.
3Rd gear thrust clearance:
3. Inspect 4th gear ...
Vehicle lift and support locations
1. Notice about vehicle condition when jacking up
As a rule, the vehicle must be unloaded when jacking up. Never jack up
or lift up the vehicle loaded
with things of heavy weight.
when removing any parts of heavy weight like the engine and
transmission, the center of gravity of
...
Bluetooth® Audio (Multimedia system)
Listening to Bluetooth® Audio
The Bluetooth® audio system enables the user to enjoy music played on a portable
player from the vehicle speakers via wireless communication.
When a Bluetooth® device cannot be connected, check the connection status on
the “Bluetooth* Audio” screen. If the device ...