Toyota Corolla (E120) 2002–2008 Repair Manual / Heater & air conditioner / Heater control & accessory assy
Toyota Corolla (E120): Heater control & accessory assy
Replacement
1. Remove console panel upper
2. Remove instrument cluster finish panel
3. Remove heater control & accessory assy

- Release the 2 fitting claws and pull out the heater control & accessory assy.

- Using a screwdriver, open the claw of the cable clamp and disconnect the defroster damper control cable.
Notice
:
- be careful not to bend the cable wire.
- If the cable wire bends, the heater control & accessory assy operationality becomes worse.
Hint
: tape the screwdriver tip before use.

- Using a screwdriver, open the claw of the cable clamp and disconnect the air mix damper control cable.
Notice
:
- be careful not to bend the cable wire.
- If the cable wire bends, the heater control & accessory assy operationality becomes worse.
Hint
: tape the screwdriver tip before use.
- disconnect the connector, remove the heater control & accessory assy.
4. Install heater control & accessory assy

- Install the inner cable end of the air mix damper control cable to the heater control lever.
- install the outer cable of the air mix damper control cable to the cable clamp.
Notice
:
- be careful not to bend the cable wire.
- If the cable wire bends, the heater control & accessory assy operationality becomes worse.
Hint
:
- operating the heater control knob and check that it properly stops at both ends of max. Cool and max. Hot and no recoil is identified.
- Check that the outer cable should not be disengaged (moved) from the heater control & accessory assy when the cable is pulled.

- Install the inner cable end of the defroster damper control cable to the heater control lever.
- install the outer cable of the defroster damper control cable to the cable clamp.
Notice
:
- be careful not to bend the cable wire.
- If the cable wire bends, the heater control & accessory assy operationality becomes worse.
Hint
:
- operating the heater control knob and check that it properly stops at both ends of face and def and no recoil is identified.
- Check that the outer cable should not be disengaged (moved) from the heater control & accessory assy when the cable is pulled.
- connect the connector, install the heater control & accessory assy.
Other materials:
Mass or volume air flow circuit
Dtc p0100 mass or volume air flow circuit
Dtc p0102 mass or volume air flow circuit
low input
Dtc p0103 mass or volume air flow circuit
high input
Circuit description
The maf (mass air flow) sensor measures the amount of air flowing through the
throttle valve. The ecm
uses this information ...
Data list/active test
1. Data list
Hint:
according to the data list displayed by the obd ii scan tool or hand–held
tester, you can read the value
of the switch, sensor, actuator and so on without parts removal. Reading the
data list as the first step of
troubleshooting is one method to shorten labor time.
W ...
Luggage compartment door
Adjustment
1. Inspect luggage compartment door panel sub–assy
check that the clearance is within the standard value.
2. Adjust luggage compartment door panel sub–assy
For forward/rearward and right/left adjustments, loosen
the bolts.
Torque: 7.0 N·m (71 kgf·cm, 62 i ...


