Toyota Tacoma manuals

Toyota Corolla Repair Manual: Replacement

1. Remove combination meter assembly

2. Disconnect brake master cylinder push rod clevis

  1.  remove the clip and push rod clevis pin and wave washer, and disconnect the push rod clevis from the brake pedal.

3. Remove brake pedal support subassy

  1. Remove the bolt from the brake pedal support.
  2.  disconnect the stop lamp switch connector.

  1. Remove the 4 nuts and brake pedal support assy.

4. Remove brake pedal subassy

  1.  remove the bolt and nut from the brake pedal support subassy.
  2.  remove the brake pedal subassy and 2 bushes.

5. Remove stop lamp switch assy

  1.  loosen the stop lamp switch lock nut.
  2.  remove the stop lamp switch assy from the brake pedal support subassy.

6. Remove brake pedal pad

  1.  remove the brake pedal pad from the brake pedal subassy.

7. Install brake pedal pad

  1.  install the brake pedal pad to the brake pedal subassy.

8. Install stop lamp switch assy

  1.  install the stop lamp switch assy to the brake pedal subassy.

9. Install brake pedal subassy

  1.  apply the lithium soap base glycol grease to the 2 new bushes on the ends and sides.
  2.  install the brake pedal subassy and 2 bushes to the brake pedal support with the bolt and nut.

    Torque: 36.8 Nvm (375 Kgfcm, 27 ftlbf)

10. Install brake pedal support subassy

  1. Install the brake pedal support assy with the 4 nuts.

    Torque: 12.7 Nvm (130 Kgfcm, 9 ftlbf)

  2.  connect the stop lamp switch connector to the stop lamp switch assy.

  1. Install the bolt to the brake pedal support subassy.

    Torque: 23.6 Nvm (240 Kgfcm, 17 ftlbf)

11. Connect brake master cylinder push rod clevis

  1.  apply the lithium soap base glycol grease to the push rod clevis pin.
  2.  connect the brake master cylinder push rod clevis with the push rod clevis pin, wave washer and clip.

12. Install combination meter assembly

13. Check and adjust brake pedal height

14. Check pedal free play

15. Check pedal reserve distance

Components
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Brake master cylinder subassy
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Other materials:

USB Port/AUX Port
Connect an iPod, USB memory device or portable audio player to the USB/AUX port as indicated below. Select iPod, USB or AUX on the audio source selection screen and the device can be operated via multimedia system. Connecting using the USB/AUX port ■ iPod Open the cover and connec ...

Seat belt pretensioners (front seats)
The pretensioners help the seat belts to quickly restrain the occupants by retracting the seat belts when the vehicle is subjected to certain types of severe frontal or side collision. The pretensioners do not activate in the event of a minor frontal impact, a minor side impact, a rear impact ...

Inspection procedure
1 Check relay (marking: starter cut) Inspect the relay continuity, as shown in the illustration and table. Standard: 2 Check tvip ecu Disconnect the tvip ecu connector.  turn the ignition switch position to the start.  measure the voltage between the termina ...

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