Toyota Corolla Repair Manual: Replacement
1. Remove combination meter assembly
2. Disconnect brake master cylinder push rod clevis
- remove the clip and push rod clevis pin and wave washer, and disconnect the push rod clevis from the brake pedal.
3. Remove brake pedal support sub–assy
- Remove the bolt from the brake pedal support.
- disconnect the stop lamp switch connector.
- Remove the 4 nuts and brake pedal support assy.
4. Remove brake pedal sub–assy
- remove the bolt and nut from the brake pedal support sub–assy.
- remove the brake pedal sub–assy and 2 bushes.
5. Remove stop lamp switch assy
- loosen the stop lamp switch lock nut.
- remove the stop lamp switch assy from the brake pedal support sub–assy.
6. Remove brake pedal pad
- remove the brake pedal pad from the brake pedal sub–assy.
7. Install brake pedal pad
- install the brake pedal pad to the brake pedal sub–assy.
8. Install stop lamp switch assy
- install the stop lamp switch assy to the brake pedal sub–assy.
9. Install brake pedal sub–assy
- apply the lithium soap base glycol grease to the 2 new bushes on the ends and sides.
- install the brake pedal sub–assy and 2 bushes to the brake pedal
support with the bolt and nut.
Torque: 36.8 Nvm (375 Kgf·cm, 27 ft·lbf)
10. Install brake pedal support sub–assy
- Install the brake pedal support assy with the 4 nuts.
Torque: 12.7 Nvm (130 Kgf·cm, 9 ft·lbf)
- connect the stop lamp switch connector to the stop lamp switch assy.
- Install the bolt to the brake pedal support sub–assy.
Torque: 23.6 Nvm (240 Kgf·cm, 17 ft·lbf)
11. Connect brake master cylinder push rod clevis
- apply the lithium soap base glycol grease to the push rod clevis pin.
- connect the brake master cylinder push rod clevis with the push rod clevis pin, wave washer and clip.
12. Install combination meter assembly
13. Check and adjust brake pedal height
14. Check pedal free play
15. Check pedal reserve distance
Components
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Other materials:
Symptom confirmation and diagnostic trouble code
Hint:
the diagnostic system in corolla has various functions. The first
function is the diagnostic trouble
code (dtc) check, in which a malfunction in the signal circuits to the ecu
is stored in code form in
the ecu memory. Another function is the input signal check, which checks if
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Replacement
Hint: components:
1. Place front wheels facing straight ahead
2. Remove front wheels
3. Remove engine under cover lh
4. Remove engine under cover rh
5. Remove exhaust pipe
6. Drain transaxle oil
7. Remove hood sub–assy
8. Remove cylinder head cover no.2
9. Remove air cleaner assy
10. Rem ...
Circuit description
If the engine coolant temperature (ect) does not reach 75°c (167°f) despite
sufficient warm – up time has
elapsed.
Dtc no
Dtc detection condition
Trouble area
P0128
Condition (a), (b) and (c):
cold start
after engine is warmed up
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