Toyota Tacoma manuals

Toyota Corolla Repair Manual: Replacement

1. Remove combination meter assembly

2. Disconnect brake master cylinder push rod clevis

  1.  remove the clip and push rod clevis pin and wave washer, and disconnect the push rod clevis from the brake pedal.

3. Remove brake pedal support subassy

  1. Remove the bolt from the brake pedal support.
  2.  disconnect the stop lamp switch connector.

  1. Remove the 4 nuts and brake pedal support assy.

4. Remove brake pedal subassy

  1.  remove the bolt and nut from the brake pedal support subassy.
  2.  remove the brake pedal subassy and 2 bushes.

5. Remove stop lamp switch assy

  1.  loosen the stop lamp switch lock nut.
  2.  remove the stop lamp switch assy from the brake pedal support subassy.

6. Remove brake pedal pad

  1.  remove the brake pedal pad from the brake pedal subassy.

7. Install brake pedal pad

  1.  install the brake pedal pad to the brake pedal subassy.

8. Install stop lamp switch assy

  1.  install the stop lamp switch assy to the brake pedal subassy.

9. Install brake pedal subassy

  1.  apply the lithium soap base glycol grease to the 2 new bushes on the ends and sides.
  2.  install the brake pedal subassy and 2 bushes to the brake pedal support with the bolt and nut.

    Torque: 36.8 Nvm (375 Kgfcm, 27 ftlbf)

10. Install brake pedal support subassy

  1. Install the brake pedal support assy with the 4 nuts.

    Torque: 12.7 Nvm (130 Kgfcm, 9 ftlbf)

  2.  connect the stop lamp switch connector to the stop lamp switch assy.

  1. Install the bolt to the brake pedal support subassy.

    Torque: 23.6 Nvm (240 Kgfcm, 17 ftlbf)

11. Connect brake master cylinder push rod clevis

  1.  apply the lithium soap base glycol grease to the push rod clevis pin.
  2.  connect the brake master cylinder push rod clevis with the push rod clevis pin, wave washer and clip.

12. Install combination meter assembly

13. Check and adjust brake pedal height

14. Check pedal free play

15. Check pedal reserve distance

Components
...

Brake master cylinder subassy
...

Other materials:

Overhaul
1. Remove console panel upper 2. Remove console box carpet 3. Remove parking brake hole cover subassy 4. Remove console box subassy rear 5. Disconnect floor shift cable transmission control shift Remove the cable end from the rod of the floor shift assembly. Using a screw ...

For vehicles equipped with mobile communication system
Install an antenna as far as possible away from the ecu and sensors of the vehicles electronic systems.  install an antenna feeder at least 20 cm (7.87 In.) Away from the ecu and sensors of the vehicles electronic systems. For details of the ecu and sensors locations, refer t ...

Overhaul
Hint: overhaul the rh side by the same procedures with lh side. 1. Remove rear wheel 2. Drain brake fluid Notice: wash the brake fluid off immediately if it comes into contact with any painted surface. 3. Remove rear brake drum subassy Release the parking brake lever, and remove the ...

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