Toyota Corolla (E120): Replacement

1. Remove engine under cover rh

2. Drain coolant

3. Remove fan and generator v belt

4. Remove generator assy

4. Remove generator assy

  1. Disconnect the wire clamp from the wire clip on the rectifire end frame.
  2.  remove the rubber cap and nut, and disconnect the alternator wire.
  3.  disconnect the alternator connector.

  1. Remove the 2 bolts and alternator.

5. Remove water pump assy

  1. Remove the 6 bolts, water pump and o–ring.

6. Install water pump assy

  1. Place a new o–ring on the timing chain cover.
  2.  install the water pump with the 6 bolts.

    Torque:
    bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)

7. Install generator assy

Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf) 14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)

8. Add coolant

9. Check engine coolant leak

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    Other materials:

    Out side moulding
    Replacement Hint: use the same procedures for the rh side and lh side. 1. Remove outside moulding Put protective tape around the moulding.  insert a piano wire between the vehicle body and moulding.  tie objects that can serve as handles (for example, wooden blocks) to all ...

    Rear speaker assy
    Replacement Hint: components: 1. Remove rear door opening trim rh 2. Remove rear door opening trim lh 3. Remove bench type rear seat cushion assy( or 72–8) 4. Remove rear seat back assy (fixed type rear seat) 5. Remove rear seat back assy (separated type rear seat) 6. Remove rear seat side ...

    Abbreviations used in this manual
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