Toyota Corolla (E120): Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt

4. Remove generator assy

- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.

- Remove the 2 bolts and alternator.
5. Remove water pump assy

- Remove the 6 bolts, water pump and o–ring.
6. Install water pump assy

- Place a new o–ring on the timing chain cover.
- install the water pump with the 6 bolts.
Torque:
bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)
7. Install generator assy
Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)
8. Add coolant
9. Check engine coolant leak
Other materials:
Inspection procedure
Hint:
this dtc chart is on the premise that the engine is cranked normally.
If the engine is not cranked, proceed
to the problem symptoms table on page 05–42.
Read freeze frame data using the hand-held tester or the obd ii scan
tool. Freeze frame data records
the engine conditions ...
Inspection
1. Spark plug
Notice:
never use a wire brush for cleaning.
Never attempt to adjust the electrode gap on used
spark plug.
Spark plug should be replaced every 192,000 km
(120,000 miles).
Clean the spark plugs.
Air pressure: below 588 kpa (6.0 Kg/cm2, 85 psi)
duration: 20 sec ...
Inspection procedure
Hint:
read freeze frame data using the hand-held tester or the obd ii scan tool.
Freeze frame data records the
engine conditions when a malfunction is detected. When troubleshooting, it is
useful for determining whether
the vehicle was running or stopped, the engine was warmed up or not, the ...


