Toyota Corolla (E120): Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water pump assy
- Remove the 6 bolts, water pump and o–ring.
6. Install water pump assy
- Place a new o–ring on the timing chain cover.
- install the water pump with the 6 bolts.
Torque:
bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)
7. Install generator assy
Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)
8. Add coolant
9. Check engine coolant leak
Other materials:
Diagnostic trouble code chart
The inspection procedures are shown in the table below. This table allows
efficient and accurate troubleshooting
using the diagnostic trouble codes displayed in the diagnostic trouble code
chart. Proceed with
troubleshooting in accordance with the inspection procedures listed in the
diagnost ...
Seat belt pretensioners (front seats)
The pretensioners help the seat belts to quickly restrain the occupants by retracting
the seat belts when the vehicle is subjected to certain types of severe frontal
or side collision.
The pretensioners do not activate in the event of a minor frontal impact, a minor
side impact, a rear impact ...
Inspection
1. Spark plug
Notice:
never use a wire brush for cleaning.
Never attempt to adjust the electrode gap on used
spark plug.
Spark plug should be replaced every 192,000 km
(120,000 miles).
Clean the spark plugs.
Air pressure: below 588 kpa (6.0 Kg/cm2, 85 psi)
duration: 20 sec ...