Toyota Corolla (E120): Replacement

1. Remove engine under cover rh

2. Drain coolant

3. Remove fan and generator v belt

4. Remove generator assy

4. Remove generator assy

  1. Disconnect the wire clamp from the wire clip on the rectifire end frame.
  2.  remove the rubber cap and nut, and disconnect the alternator wire.
  3.  disconnect the alternator connector.

  1. Remove the 2 bolts and alternator.

5. Remove water pump assy

  1. Remove the 6 bolts, water pump and o–ring.

6. Install water pump assy

  1. Place a new o–ring on the timing chain cover.
  2.  install the water pump with the 6 bolts.

    Torque:
    bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)

7. Install generator assy

Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf) 14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)

8. Add coolant

9. Check engine coolant leak

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    Other materials:

    Disposal
    1. Dispose shock absorber assy rear lh Fully extend the shock absorber rod.  using a drill, make a hole in the cylinder as shown in the illustration to discharge the gas inside. Caution: when drilling, chips may fly out, work carefully. The gas is colorless, odorless and no ...

    Pre–check
    1. Srs warning light check Turn the ignition switch to the on position and check that the srs warning light lights up. check that the srs warning light goes out after approx. 6 Seconds. Hint: when the ignition switch is at on and the srs warning light remains on or flashes, the ...

    Inspection procedure


    Hand–held tester: 1 Check operation of stop light Check if the stop lights go on and off normally when the brake pedal is depressed and released. 2 Inspect stop light switch assy Check the resistance between the terminals when the switch is turned on and off. Standard: ...