Toyota Corolla (E120): Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water pump assy
- Remove the 6 bolts, water pump and o–ring.
6. Install water pump assy
- Place a new o–ring on the timing chain cover.
- install the water pump with the 6 bolts.
Torque:
bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)
7. Install generator assy
Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)
8. Add coolant
9. Check engine coolant leak
Other materials:
Front no.1 Speaker assy
Replacement
Hhint: components:
1. Remove front armrest assy lh
2. Remove power window regulator master switch assy (w/ power window)
3. Remove front armrest base panel upper lh (w/o power window)
4. Remove front door window regulator handle assy (w/o power window)
5. Remove front door lowe ...
Inspection procedure
1 Check security indicator light
Remove the security indicator.
check the indicator light, as shown in the illustration and
table.
Standard:
2 Check wire harness (tvip ecu security indicator)
Disconnect the tvip ecu and security indicator connectors.
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Hood
Adjustment
Hint:
since the centering bolt is used as a hood hinge and hood lock
set bolt, the hood and hood lock can not be adjusted with it on.
Substitute a bolt with washer for the centering bolt.
1. Inspect hood sub–assy
Check that the clearance is within the standard value.
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