Toyota Corolla (E120): Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water pump assy
- Remove the 6 bolts, water pump and o–ring.
6. Install water pump assy
- Place a new o–ring on the timing chain cover.
- install the water pump with the 6 bolts.
Torque:
bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)
7. Install generator assy
Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)
8. Add coolant
9. Check engine coolant leak
Other materials:
Throttle body assy
Components
Removal & installation and disassembly & reassembly
1. Drain coolant
2. Remove cylinder head cover no.2
Remove 2 nuts, 2clips and the cylinder head cover no. 2.
3. Remove air cleaner cap sub–assy
Disconnect the maf connector.
disconnect the vsv co ...
Inspection procedure
Hint:
start the inspection from step 1 in case of using the hand–held tester and start
from step 2 in case of not
using the hand–held tester.
1 Perform active test by hand–held tester(abs warning light)
Check that ”on” and ”off” of the abs warning light can be shown on the
...
On–vehicle inspection
1. Inspect pressure switch no.1.
Magnetic clutch control:
inspect pressure switch operation.
Set on the manifold gauge set.
Connect the positive (+) lead from the ohmmeter to
terminal 4 and the negative (–) lead to terminal 1.
Check continuity between termin ...