Toyota Corolla (E120): Replacement

1. Remove engine under cover rh

2. Drain coolant

3. Remove fan and generator v belt

4. Remove generator assy

4. Remove generator assy

  1. Disconnect the wire clamp from the wire clip on the rectifire end frame.
  2.  remove the rubber cap and nut, and disconnect the alternator wire.
  3.  disconnect the alternator connector.

  1. Remove the 2 bolts and alternator.

5. Remove water pump assy

  1. Remove the 6 bolts, water pump and o–ring.

6. Install water pump assy

  1. Place a new o–ring on the timing chain cover.
  2.  install the water pump with the 6 bolts.

    Torque:
    bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)

7. Install generator assy

Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf) 14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)

8. Add coolant

9. Check engine coolant leak

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    Other materials:

    Inspection
    1. Power window system circuit 2. Inspect power window regulator master switch assy Inspect the master switch continuity. [Driver’s switch (window unlock and lock)] Standard: [Front passenger’s switch (window unlock)] standard: [Front passenger’s switch (window lock)] ...

    Aluminum wheel precautions (if equipped)
    ● Use only Toyota wheel nuts and wrenches designed for use with your aluminum wheels. ● When rotating, repairing or changing your tires, check that the wheel nuts are still tight after driving 1000 miles (1600 km). ● Be careful not to damage the aluminum wheels when using tir ...

    Timing gear cover oil seal
    Replacement 1. Remove engine under cover rh 2. Remove front wheel rh 3. Remove fan and generator v belt Turn the v–ribbed belt tensioner slowly clockwise and loosen it. Then, remove the fan and generator belt v and put back the v–ribbed belt tensioner little by little and fix it ...