Toyota Corolla (E120): Replacement
1. Remove engine under cover rh
2. Drain coolant
3. Remove fan and generator v belt
4. Remove generator assy
- Disconnect the wire clamp from the wire clip on the rectifire end frame.
- remove the rubber cap and nut, and disconnect the alternator wire.
- disconnect the alternator connector.
- Remove the 2 bolts and alternator.
5. Remove water pump assy
- Remove the 6 bolts, water pump and o–ring.
6. Install water pump assy
- Place a new o–ring on the timing chain cover.
- install the water pump with the 6 bolts.
Torque:
bolt a 9.0 Nvm (92 Kgf·cm, 80 invlbf) bolt b 11 nvm (113 Kgf·cm, 8 ft·lbf)
7. Install generator assy
Torque:
12 mm head 25 nvm (250 Kgf·cm, 18 ft·lbf)
14 mm head 54 nvm (550 Kgf·cm, 39 ft·lbf)
8. Add coolant
9. Check engine coolant leak
Other materials:
Problem symptoms table
When the malfunction code is not confirmed in the diagnostic trouble code
check and the problem still can
not be confirmed in the basic inspection, proceed to this problem symptoms
tables and troubleshoot according
to the numbered order given below.
*: A/t only ...
Inspection procedure
1 Check fuse(ecu–ig)
Remove the ecu–ig fuse from the instrument panel j/b.
check the continuity of the ecu–ig fuse.
Ok: continuity
2 Inspect terminal voltage(b)
Remove the cruise control ecu assy with connector still
connected.
turn the ignition switch ...
Inspection procedure
Hint:
read freeze frame data using the hand–held tester or the obd ii scan tool.
Freeze frame data records the
engine conditions when a malfunction is detected. When troubleshooting, it is
useful for determining whether
the vehicle was running or stopped, the engine was warmed up or not, th ...